mPower
Introduction to mPower  |
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Description
mPower integrates process, quality and business data to provide a production orientated view of your manufacturing operation capabilities that helps optimize and maximize your production assets.
At its heart lies a powerful production model which represents how materials and products are transformed and moved through your production processes.
mPower's object-oriented data structure makes it easy to build a model of your production, to the level of detail you require for each department. mPower forms part of the Exaquantum family of products that includes the nHance and Connect ranges of application and connectivity extensions. mPower also enables seamless integration of key Process, Quality and Production information providing a valuable feed to Yokogawas Real-Time Production Organizer suite.
Four components comprise the core of mPower:
Exaquantum/MB
Model-based Mass Balancing
Exaquantum/MB provides a scalable dynamic mass balancing capability with advanced data reconciliation.
Exaquantum/EB
Model-based Energy Balancing
Exaquantum/EB enables the monitoring of energy flows in and out of a selected area.
| - | Early detection of poor unit performance e.g. catalyst efficiency |
| - | Enhanced information integrity by the early detection and correction of measurement errors |
| - | Minimized losses through the early detection of discrepancies |
| - | Improved productivity through quicker identification and correction of production problems |
| - | Reduced energy costs through improved energy-related loss identification |
| - | Monitor energy production and usage |
| - | Facilitates a predictive asset management strategy |
| - | Early detection of sub-optimal performance in key plant assets |
| - | Facilitates a maximum energy demand strategy |
Exaquantum/PA
Model-based Production Accounting
Exaquantum/PA provides a near real-time view of production that can be oriented towards raw materials, intermediates and finished products by quality, location and ownership.
Exaquantum/MM
Model-based Movement Monitoring
Exaquantum/MM is designed to track raw materials, feed-stocks and products through an entire plant for continuous and batch-based processes.
Benefits
| - | Optimized stock management |
| - | Enables early detection of missed production targets |
| - | Provides an auditable methodology for the
automated creation and management of production accounts reports, reducing administrative and regulatory requirements |
| - | Provides an auditable and consistent approach to generating production accounts |
Benefits
| - | Provides effective management/supervision of minimally automated tank farm facilities |
| - | Helps avoid contamination by tacking material and asset usage |
| - | Improved plant performance by enhanced knowledge of feed properties |
| - | Safer operation of the plant aided by tank ranking & alarm systems |