Black Liquor Recovery

Industry	: Pulp and Paper
Product	: Magnetic Flowmeter, ADMAG AXF Series

Introduction

Fig 1: Black Liquor Recovery

Many chemicals are used in the pulp and paper making process. Since some of these chemicals are recycled and reused, it is important that the plant measures and controls them to improve profitability and efficiency.

This application note will examine the chemical recovery process and explain how the ADMAG AXF magnetic flowmeter can provide the mill with one of the most reliable and accurate measurements for these difficult applications.

Application

In the digester, wood chips and “white liquor”, a mixture of sodium hydroxide (NaOH) and sodium sulfide (Na2S), are combined and cooked in a pressure cooker type device. The cooking process breaks down the lignin, which is the glue that holds the wood fibers together. The spent mixture of white liquor and lignin is known as “black liquor”.

The black liquor is concentrated in several stages through evaporation, by heating with steam, until it consists of approximately 66% solids. The concentrated black liquor is then burned in the recovery boiler. The burned black liquor produces a residue of molten chemicals or “smelt” consisting of sodium carbonate, sodium sulfate and sodium sulfide. The smelt is now referred to as green liquor due to its color. By adding water and lime, the green liquor is processed through the lime kiln and turned back to fresh white liquor that can be used again in the digester. Metering is normally required on the black liquor lines into the concentrator and the recovery furnace. In addition, metering of green liquor in the recausticizing process is also required.

Solution

With the high temperatures, pressures, and levels of dissolved organics that are encountered, the ADMAG AXF flowmeter design is ideal for use in all phases of the chemical recovery process. Conventional meters placed in these applications do not hold up well and meters are known to fail due to the exposed sealing surface of the electrodes. The ADMAG AXF flow tube not only removes the sealing surface of the electrode from the process, the flush electrode design reduces the noise due to slurry particles colliding with the electrode. (See Fig. 3)

Conventional Electrode		ADMAG AXF
· Exposed electrode seal		· Superior electrode seal
· Extruded liner		· Injection molded PFA
· UN-Retained liner		· Mechanically retained liner
· Aluminum body		· Welded stainless steel body
Fig.3

Conventional meters using single low frequency DC excitation (6.25, 12.5, 25 Hz etc.) can suffer from slurry noise due to the entrained organic particles in the black liquor. High frequency AC meters that use 50, 60 Hz excitation do a good job of reducing slurry noise, but have problems with zero stability and providing accurate readings. As a result the accuracy is typically 1% of span.

ADMAG AXF’s dual frequency excitation has the advantages of both the high and low frequency meters. Dual frequency excitation provides fast response time (0.1 sec.), good zero stability, accuracy of 0.35%, 0.2% as option of reading and immunity to slurry noise.
Further, the “Enhanced Dual Frequency Excitation Method” is optionally introduced in the ADMAG AXF to cope with more difficult application such as high concentration slurries and low conductivity fluid measurement.

AXF’s new Enhanced Dual Frequency option provides an even higher excitation frequency of 165Hz for maximum slurry noise reduction when needed, without sacrificing zero stability.

Non-retained liners (extruded liner), which are commonly used in conventional meters, are susceptible to failures as a result of vacuum conditions that can be created due to a pump or valve failure. In addition, meters that have extruded liners generally have a shorter life due to the aggressiveness of the chemicals used in the recovery process. Yokogawa uses an injected molded PFA liner with a retaining grid. This retaining grid plate, used to reinforce the PFA teflon liner, acts like rebar in concrete. This rugged construction holds the liner in place and prevents the liner from caving in due to vacuum conditions. The thickness and durability of the injection molded PFA liner provides a flow tube that is capable of handling the most severe applications.

Fig.2

Black, white, and green liquors coat the inside of flow tubescausing an insulating coating to cover the electrodes. Whenthis occurs the meter output will go to zero or into alarm (emptypipe).
The ADMAG AXF magnetic flowmeter introduced fluid adhesionlevel diagnosis which always monitor the level of insulatingmaterial buildup on the electrodes, which enables maintenancetiming can be recognized.
AXF’s advanced electrode circuit provides an indication offour levels of coating. This function can be optimized by eachcustomer for his individual process, and the values for the fourlevels can be individually set in the field. This allows the user topredict when preventive maintenance is needed, and removethe meter for cleaning before an interruption in the measurementoccurs. (See Fig.2)

With the utilization of ADMAG AXF’s replaceable electrode typeflowtube, electrodes can easily be removed and cleaned withoutremoving flowtube from piping.
In case of adhesion on line, the maintenance procedure isusually to remove the meter and using some type of scrapingtool, remove the coating that has developed. Again theconventional meters with the exposed electrode seal aresusceptible to electrode seal damage when this type of cleaningtechnique is used. Once the electrode seal is damaged themeter is doomed to fail.

Since the ADMAG AXF seal is removed from the process themeter can be easily cleaned with no effect on the electrode seal.Yokogawa\'s dedication to providing the highest qualityflowmeters has given pulp and paper manufacturers a meterthat can hold-up to the most challenging applications. The useof dual frequency excitation, accuracy of 0.35% of reading,and field-proven electrode and lining construction offers the customer oneof the most accurate, reliable and dependable meters available.