Measuring the Electric Conductivity by CIP System

Introduction

Expected Benefits

Process Overview

Solution Details

Utilities

Field Data

Industry	: Pharmaceutical, Chemical, Food & Beverage
Product	: Inductive conductivity analyzers

Measuring the Electric Conductivity by use of Clean-in-Place (CIP) System

CIP Process Flow

CIP Process Flow

In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean- In-Place (CIP) is the system designed for automatic cleaning and disinfecting. The recovery of cleaning solutions contributes significantly to reduce chemical costs and wastewater processing costs.
Yokogawa ISC202 conductivity transmitter has earned a reputation in the recovery of cleaning solutions because it can take measurements with good boundary surface precision over a wide range.

-	Optimizes cleaning and sterilizing application for tanks and piping by use of CIP
-	Reduces operating costs

CIP systems depend on the process differentiations of Pharmaceutical, Chemical and Food & Beverage. In addition, the cleaning solutions and chemicals are different. The chemicals that are generally used are hypochlorous acid, caustic soda, and nitrous acid. In a cleaning solution recovery system, the process lines and piping are cleaned with an initial cleaning solution. After that, the cleaning solution is cleaned with fresh water. The cleaning solution is recovered at that point, but since it gradually becomes diluted with fresh water, recovery is discontinued and the solution is discharged through a drainage line when the concentration of the cleaning solution drops below the standard value. The cleaning with different solutions or fresh water, the recovery of the cleaning solution, and the discharge of waste solution are repeatedly carried out. In addition, sterilization with steam or cleaning with distilled water or de-ionized water is performed as a final step in some cases.

Measurement system
2-wire inductive conductivity system
Sensor	ISC40G(J)
Flow-through type holder	ISC40FF(J)
Transmitter	ISC202G-A-E
Dedicated distributor for transmitter	PH201G-A☐*B

ISC202G inductive conductivity transmitter
	Power supply voltage:	17 - 40 V DC (from distributor)
	Power consumption:	0.9 VA maximum
PH201G distributor
	Power supply:	100 V: 20 to130 V DC/80 to 138 V AC, 47 to 63 Hz
		220 V: 120 to 340 V DC/138 to 264 V AC, 47 to 63 Hz
	Power consumption:	24 V DC: approx. 200 mA
		100 V AC: approx. 7 VA
		220 V AC: approx. 11 VA

Notes
	Temperature range of transmitter is -20 to 140°C

Improved precision in boundary surface measurement.

Equipped with a zero-suppression function according to output signal

* Zero suppression

4 to 20 mA DC

100 to 300 mS/cm

1. Process Conditions

	Concentration (%)	Temperature (°C)	Pressure MPa
Water	-	4 to 20	0 to 1
NaOH solution	1 to 5	80 to 90	0 to 1
HNO3 solution	1 to 5	80 to 90	0 to 1
Steam	-	below 130	0 to 1

zero-suppression function

Features of ISC Inductive Conductivity Meter used in a CIP Process

(b)

One sensor can handle a minimum span of 100µS/cm and a maximum span of 1999 mS/cm.

(2)	Steam sterilization capability
	Measurements can be performed at process solution temperatures of -10 to 130 °C and pressures no greater than 2 MPa {20 kgf/cm2}.