Category Sitemap
Home / Our Businesses / IA / Application Notes / Iron and Steel /
Measurement and Monitoring of O2 Concentrations
Industry: Iron and Steel
Product : Zirconia Oxygen Analyzer


Measurement and Monitoring of O2 Concentrations in Steel Mill Reheating Furnaces
Reheating Furnace Process
zoom

A furnace for heating slabs needs to be operated under low oxygen conditions at high temperatures of 1000°C and above to prevent oxidation of the steel. The measurement of oxygen concentrations in the furnace is essential in this process.
The ZR22/ZR402 Direct In-Situ Zirconia Oxygen Analyzer requires no sampling system and utilizes a long-life sensor, and is therefore ideally suited for measurement of oxygen concentrations in a high-temperature environment. The ZR22G detector with the ZO21P high temperature probe adapter can be used in gas furnaces at temperatures up to 1400°C.
- Maintains high product quality by monitoring oxygen concentrations in steel mill reheating furnaces
- Ensures stable, continuous measurement of oxygen concentrations
- Reduces operating costs
Slabs are loaded on a conveyor and fed to a reheating furnace, which is heated to between 900 and 1400°C by burners that use fuels such as by-product gas. In order to keep the oxygen concentration between 1 and 2%, it is monitored in the preheat, heat , and soak zones. The slabs are heated uniformly without being oxidized, and then sent to the next processing stage.
Field Data
Process conditions
Measurement point: furnace reheat, heat, and soak zones
Temperature: 900°C to 1400°C
Pressure: 30 to 50 kPa
Dust: Trace
Fuel: Gas
Measurement System
Measurement System
Measurement system
Detector:
  ZR22G-015-S-Q-☐-☐-☐-E-A/CV
High temperature probe adapter:
  ZO21P-H-☐-☐☐☐-☐*A
Auxiliary ejector for high temperature use
  P/N E7046E☐
Converter:
  ZR402G-☐-☐-E-A
Flow setting unit:
  ZA8F-☐*B
Calibration gas unit
  Pressure regulator for gas cylinder:
  P/N G7013XF (inlet W22, outlet Rc1/4) or P/N G7014XF (inlet W22, outlet 1/4NPT)
  Case assembly for calibration gas cylinder: P/N E7044KF


Note: the calibration gas cylinder must be purchased locally.
  Probe Adapter
Probe Adapter
Utilities
Power supply: 85 to 264 V AC, 50/60 Hz
Instrument air
(reference gas):
pressure, 300 to 700 kPa
   
Notes
- The material selected for the high temperature probe adapter depends on the temperature of the sample gas. Follow instructions carefully when installing the probe.
- SUS:
Sample gas temperature ≤750°C
  Probe orientation: vertical or horizontal
- Inconel: 750°C< sample gas temperature ≤900°C
Probe orientation: vertical or horizontal
- SiC: 900°C< sample gas temperature ≤1400°C
Probe orientation: vertical
  Note:

When the probe is installed horizontally, bracings must be provided for mechanical support.

Download printer-friendly version (379KB)


Iron and Steel
Viewing PDF files requires Adobe Reader.
GLOBAL  
YOKOGAWA

Powered by Ultraseek
·  Measurement and Monitoring of O2 Concentrations
A free CD available
Featured Sites