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| Industry | : Iron and Steel | | Product | : Zirconia Oxygen Analyzer |
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Measurement and Monitoring of O2 Concentrations in Steel Mill Reheating Furnaces
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A furnace for heating slabs needs to be operated under low oxygen
conditions at high temperatures of 1000°C and above
to prevent oxidation of the steel. The measurement of oxygen
concentrations in the furnace is essential in this process.
The ZR22/ZR402 Direct In-Situ Zirconia Oxygen Analyzer
requires no sampling system and utilizes a long-life sensor,
and is therefore ideally suited for measurement of oxygen
concentrations in a high-temperature environment. The ZR22G
detector with the ZO21P high temperature probe adapter can be
used in gas furnaces at temperatures up to 1400°C.
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Maintains high product quality by monitoring oxygen
concentrations in steel mill reheating furnaces |
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Ensures stable, continuous measurement of oxygen
concentrations |
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Reduces operating costs |
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Slabs are loaded on a conveyor and fed to a reheating furnace, which is heated to between 900 and 1400°C by burners that use fuels
such as by-product gas. In order to keep the oxygen concentration between 1 and 2%, it is monitored in the preheat, heat , and soak
zones. The slabs are heated uniformly without being oxidized, and then sent to the next processing stage. |
| Field Data |
| Process conditions |
| Measurement point: |
furnace reheat, heat, and soak zones |
| Temperature: |
900°C to 1400°C |
| Pressure: |
30 to 50 kPa |
| Dust: |
Trace |
| Fuel: |
Gas |
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| Measurement system |
| Detector: |
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ZR22G-015-S-Q-☐-☐-☐-E-A/CV |
| High temperature probe adapter: |
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ZO21P-H-☐-☐☐☐-☐*A |
| Auxiliary ejector for high temperature use |
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P/N E7046E☐ |
| Converter: |
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ZR402G-☐-☐-E-A |
| Flow setting unit: |
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ZA8F-☐*B |
| Calibration gas unit |
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Pressure regulator for gas cylinder: |
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P/N G7013XF (inlet W22, outlet Rc1/4) or P/N G7014XF (inlet W22,
outlet 1/4NPT) |
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Case assembly for calibration gas cylinder: P/N E7044KF |
Note: the calibration gas cylinder must be purchased locally.
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| Utilities |
| Power supply: |
85 to 264 V AC, 50/60 Hz |
Instrument air
(reference gas): |
pressure, 300 to 700 kPa |
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| Notes |
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The material selected for the high temperature probe adapter depends on the temperature of the sample gas. Follow instructions carefully when installing the probe. |
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SUS:
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Sample gas temperature ≤750°C |
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Probe orientation: vertical or horizontal |
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Inconel: |
750°C< sample gas temperature ≤900°C
Probe orientation: vertical or horizontal |
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SiC: |
900°C< sample gas temperature ≤1400°C
Probe orientation: vertical |
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Note: |
When the probe is installed horizontally, bracings must be
provided for mechanical support. |
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Measurement and Monitoring of O2 Concentrations |
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