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Safripol (Pty) Ltd., South Africa
Safripol (Pty) Ltd., South Africa

Polymerization Plant
Integrated Compressor Control System [Chemical]

- Single ‘look and feel’ operator interface for the DCS and NCS

- Fast and controllable integration cycle

- High speed hybrid compressor control solution

- Reduced OPEX for the compressor operation by replacing old and obsolete PLCs with a modern hybrid control platform

Taiyo Nippon Sanso Corporation, Japan
Taiyo Nippon Sanso Corporation, Japan

Air Separation Plants
Control System and SCADA [Chemical]

- Highly reliable non-stop system

- Improved efficiency in engineering through application reusability

- Use of IEC61131-3 standard programming languages

- Remote operation capability by means of Web-based SCADA

Mitsubishi Chemical Corporation, Japan
Mitsubishi Chemical Corporation, Japan

Kashima Plant
Emergency Shutdown System [Chemical]

- Meet the IEC 61508/JIS C 0508 functional safety standards

- Proactively introduce leading edge technologies

- Accommodate the plant licensors’ safety, reliability, and maintainability requirements

- Improve the monitoring and operation functions of the emergency shutdown system

Nippon Shokubai Co., Ltd., Japan
Nippon Shokubai Co., Ltd., Japan

Kawasaki Plant
Advanced Operation Assistance (AOA) [Chemical]

- Easy-to-understand sequence programs' creation
- An entire programming system built by operators
- Operator workloads reduction

Foskor Richards Bay, South Africa
Foskor Richards Bay, South Africa

Sulphos Project
Control System Replacement [Chemical]

- Expanded production capacity from 550,000 to 770,000 tons per annum

- Re-engineered and replaced old DCS three months ahead in response to customer emergency request

Sumitomo Chemical Co., Ltd., Japan
Sumitomo Chemical Co., Ltd., Japan
Ehime Plant
Advanced Operation Assistance (AOA) and Process Control (APC) [Chemical]

- Provided a better way to transfer its manufacturing know-how to the next generation

- Reduced energy consumption and operator workload by implementing Advanced Process Control (APC) and Advanced Operator Assistance (AOA)

Adisseo, France
Adisseo, France
MADRID Project
Control and Safety Systems [Chemical]

- Successful replacement of traditional control panel with DCS

- Improved productivity and safety

Cosmo Engineering Co., Japan
Cosmo Engineering Co., Japan
Shizuoka Hydrogen Plant
Control System [Chemical]

- Accelerated plant commissioning through useful online maintenance

- Flexible load control-based on-demand change, and more reliable, efficient operation

Coogee Chemicals, Australia
Coogee Chemicals, Australia
Melbourne Methanol Plant
Gas-to-Liquid Control System [Chemical]

- Successful project completion of control system, configuration engineering, customer training, and commissioning assistance for proprietary methanol production
ProSafe-RS
Nippon Petrochemicals Co., Ltd., Japan
Ukishima Plant, Kawasaki Operations Center
Safety Instrumented System [Petrochemical]

- A certified emergency shutdown system
- Substantial reduction in maintenance work
- System configuration with reduced footprint
- System scalability
CNOOC and Shell Petrochemicals Company Ltd., China
CNOOC and Shell Petrochemicals Company Ltd., China
Petrochemicals Complex
Control System [Petrochemical]

- 16,000 FOUNDATION Fieldbus devices
- Main Automation Contractor (MAC)
- DCS anywhere concept integration with site SAP system
- Long term maintenance contract
- Sustainable development
Nisseki Chemical Texas Inc., USA
Nisseki Chemical Texas Inc., USA

Texas Plant
Control System Replacement [Petrochemical]

- One day switchover
- Productivity improvement and cost effectiveness achievement

Japan Polychem Corporation, Japan
Japan Polychem Corporation, Japan

Kawasaki Factory
Advanced Operation Assistance (AOA) [Petrochemical]

- Implementation of AOA package for improved grade-change operation
- Dramatically reduced operators' workload and transient products, as well as sharable operation know-how

The Aromatics (Thailand) Public Company Limited (ATC), Thailand
The Aromatics (Thailand) Public Company Limited (ATC), Thailand

Rayong Aromatics Plant
Advanced Process Control (APC) [Petrochemical]

- Implementation of multivariable optimizing controllers and robust quality estimators within a record short period

- 3% rise expected in CCR feed amount

DOMO, The Netherlands
DOMO, The Netherlands

Roozenberg Polypropylene Plant
Control System Replacement [Petrochemical]

- Smooth replacement of old control system by early involvement and close teamwork

- Improved security, flexibility and quality of production

Matsumura Oil Research Corporation, Japan
Matsumura Oil Research Corporation, Japan
Chiba Plant
Control System Upgrade [Petrochemical]

- Smooth upgrade for fully redundant system and advanced information technology

- Stable and high-quality sulfonate production around the clock

Shell Chemicals, France
Shell Chemicals, France
Berre Petrochemical Complex
Advanced Process Control (APC) for Steam Cracker [Petrochemical]

- Successful implementation of multivariable optimizing controller for steam cracker

- 1.3-M euro/year economic benefit

See all industry success stories
See all industry success stories
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