Success Stories
Chemical
[Chemical] [Petrochemical]
Index
Yunnan Dawei Ammonia Co., Ltd., China
CENTUM CS 3000
- CS 3000 efficiently controls and monitors coal gasification process.
- Once an operator selects "Start", the necessary instructions are sent to all plant equipment via the sequence control.
- PTT Phenol Company Limited, Thailand
CENTUM CS 3000, Prosafe-Rs, FOUNDATION fieldbus
- Main instrument vendor (MIV) concept was applied in this project to reduce the total project engineering cost.
- This consisted DCS, SIS, all instruments, control valves and tank gauging system under working with project management consultant (PMC) and EPC.
- SCG Chemicals, Thailand
Production Control System CS 3000
- CENTUM CS 3000 production control system contributes to smooth HDPE production.
- The challenge for this replacement project was in completing the work and starting up the new CS 3000 system as soon as possible, keeping downtime to a minimum.
- IRPC-HDPE, Rayong, Thailand
CENTUM CS 3000 and ProSafe-RS
- Reinstrumentation project at HDPE plant replaced legacy pneumatic instruments and PLCs with integrated CENTUM CS 3000 PCS and ProSafe-RS SIS.
- HART field devices can be monitored from the central control room with the plant resource manager (PRM) package, enabling a more predictive and proactive maintenance approach that reduces total cost of ownership.
- IRPC-ABS, Rayong, Thailand
CENTUM CS 3000 solution
- ABS plant migrates from CENTUM XL to integrated CENTUM CS 3000 solution.
- CENTUM CS 3000 Integrated Production Control System together with CCTV equipment, a plant information management system (PIMS), the Exaplog Event Analysis Package, and the CS Batch 3000 package.
- The Polyolefin Company, Singapore
Migration from CENTUM XL to CENTUM CS 3000
- Smooth migration to CENTUM CS 3000 at production facility.
- While the pellet transfer section previously relied on customized software, it now uses the CS Batch 3000 package.
- Stockhausen GmbH, Marl, Germany
Migration to CENTUM CS 3000
- “Built in” Migration Capability for Stockhausen Acrylic Acid Plant.
- The decision was made to migrate from the plant's existing control system to a Yokogawa CENTUM CS 3000.
- Tokuyama Electronic Chemicals Pte. Ltd., Singapore
Migration from MicroXL to CENTUM CS 3000
- TOKUYAMA improves productivity by migrating from MicroXL to CENTUM CS 3000.
- TOKUYAMA appreciates the high reliability of this Yokogawa system.
- Thai Oleochemicals Co., Ltd., Thailand
Oleochemical Production Plant
- Rapid Implementation of Integrated CENTUM CS 3000 and ProSafe-RS.
- The highly reliable CENTUM CS 3000 system has also helped TOL maintain high productivity at this plant.
- CNOOC and Shell Petrochemicals Company Limited, China
Movement Automation System (MAS)
Configured in CENTUM Production Control System
[Petrochemical]
- All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
- MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
- Safripol (Pty) Ltd., South Africa
Polymerization Plant
Integrated Compressor Control System [Chemical]
- Single ‘look and feel’ operator interface for the DCS and NCS
- Fast and controllable integration cycle
- High speed hybrid compressor control solution
- Reduced OPEX for the compressor operation by replacing old and obsolete PLCs with a modern hybrid control platform
- Taiyo Nippon Sanso Corporation, Japan
Air Separation Plants
Control System and SCADA [Chemical]
- Highly reliable non-stop system
- Improved efficiency in engineering through application reusability
- Use of IEC61131-3 standard programming languages
- Remote operation capability by means of Web-based SCADA
- Mitsubishi Chemical Corporation, Japan
Kashima Plant
Emergency Shutdown System [Chemical]
- Meet the IEC 61508/JIS C 0508 functional safety standards
- Proactively introduce leading edge technologies
- Accommodate the plant licensors’ safety, reliability, and maintainability requirements
- Improve the monitoring and operation functions of the emergency shutdown system
- Nippon Shokubai Co., Ltd., Japan
Kawasaki Plant
Advanced Operation Assistance (AOA) [Chemical]
- Easy-to-understand sequence programs' creation
- An entire programming system built by operators
- Operator workloads reduction
- Foskor Richards Bay, South Africa
Sulphos Project
Control System Replacement [Chemical]
- Expanded production capacity from 550,000 to 770,000 tons per annum
- Re-engineered and replaced old DCS three months ahead in response to customer emergency request
- Sumitomo Chemical Co., Ltd., Japan
Ehime Plant
Advanced Operation Assistance (AOA) and Process Control (APC) [Chemical]
- Provided a better way to transfer its manufacturing know-how to the next generation
- Reduced energy consumption and operator workload by implementing Advanced Process Control (APC) and Advanced Operator Assistance (AOA)
- Adisseo, France
MADRID Project
Control and Safety Systems [Chemical]
- Successful replacement of traditional control panel with DCS
- Improved productivity and safety
- Cosmo Engineering Co., Japan
Shizuoka Hydrogen Plant
Control System [Chemical]
- Accelerated plant commissioning through useful online maintenance
- Flexible load control-based on-demand change, and more reliable, efficient operation
- Coogee Chemicals, Australia
Melbourne Methanol Plant
Gas-to-Liquid Control System [Chemical]
- Successful project completion of control system, configuration engineering, customer training, and commissioning assistance for proprietary methanol production
- Nippon Petrochemicals Co., Ltd., Japan Ukishima Plant, Kawasaki Operations Center
Safety Instrumented System [Petrochemical]
- A certified emergency shutdown system
- Substantial reduction in maintenance work
- System configuration with reduced footprint
- System scalability
- CNOOC and Shell Petrochemicals Company Ltd., ChinaPetrochemicals Complex
Control System [Petrochemical]
- 16,000 FOUNDATION Fieldbus devices
- Main Automation Contractor (MAC)
- DCS anywhere concept integration with site SAP system
- Long term maintenance contract
- Sustainable development
- Nisseki Chemical Texas Inc., USA
Texas Plant
Control System Replacement [Petrochemical]
- One day switchover
- Productivity improvement and cost effectiveness achievement
- Japan Polychem Corporation, Japan
Kawasaki Factory
Advanced Operation Assistance (AOA) [Petrochemical]
- Implementation of AOA package for improved grade-change operation
- Dramatically reduced operators' workload and transient products, as well as sharable operation know-how
- The Aromatics (Thailand) Public Company Limited (ATC), Thailand
Rayong Aromatics Plant
Advanced Process Control (APC) [Petrochemical]
- Implementation of multivariable optimizing controllers and robust quality estimators within a record short period
- 3% rise expected in CCR feed amount
- DOMO, The Netherlands
Roozenberg Polypropylene Plant
Control System Replacement [Petrochemical]
- Smooth replacement of old control system by early involvement and close teamwork
- Improved security, flexibility and quality of production
- Matsumura Oil Research Corporation, Japan
Chiba Plant
Control System Upgrade [Petrochemical]
- Smooth upgrade for fully redundant system and advanced information technology
- Stable and high-quality sulfonate production around the clock
- Shell Chemicals, France
Berre Petrochemical Complex
Advanced Process Control (APC) for Steam Cracker [Petrochemical]
- Successful implementation of multivariable optimizing controller for steam cracker
- 1.3-M euro/year economic benefit
