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Success Stories
Petrochemical
Index
Map Ta Phut Olefins Company Limited, Rayong, Thailand
CENTUM VP, ProSafe-RS, Exaplog, PRM, Exasmoc, InsightSuiteAE, AAIMS
- Operational Excellence by Asset Maximization, Utilizing Yokogawa’s DCS, SIS, Analyzers, and Field Instruments.
- The CENTUM VP PCS and ProSafe-RS SIS were integrated using the same engineering environment.
- Nearly 60 gas chromatographs and a large number of other types of analyzers in several analyzer houses.
- Hanwha Chemical Corporation, Ulsan, South Korea
CENTUM CS 3000
- Highly reliable CENTUM CS 3000 replaces legacy system and automates batch plant operation.
- Working together, Hanwha Chemical and Yokogawa Korea project personnel completed this work on time and on schedule.
- PetroChina Company Limited, Dushanzi, China
CENTUM CS 3000
- PetroChina Dushanzi Petrochemicals Polyethylene Plant system migration.
- The revamp included the challenging creation of function design specifications (FDS) as well as FAT and SAT.
- PetroChina Dushanzi Refinery and Petrochemical Complex, Dushanzi, China
CENTUM CS 3000, PRM
- Using the CENTUM CS 3000 system, many kinds of plant key performance indexes are calculated and analyzed to produce further improvements.
- During plant start-up, PRM helps the customer’s engineers perform all the loop checks.
- SINOPEC SABIC Tianjin Petrochemical Co., Ltd., Tianjin, China
CENTUM CS 3000, Exaquantum, PRM
- Yokogawa provides CENTUM CS 3000, Exaquantum and PRM solutions for China's largest refinery/petrochemical complex.
- Process data management by Exaquantum is a key issue in the petrochemical complex.
- SCG Chemicals, Thailand
Production Control System CS 3000
- CENTUM CS 3000 production control system contributes to smooth HDPE production.
- The challenge for this replacement project was in completing the work and starting up the new CS 3000 system as soon as possible, keeping downtime to a minimum.
- IRPC-HDPE, Rayong, Thailand
CENTUM CS 3000 and ProSafe-RS
- Reinstrumentation project at HDPE plant replaced legacy pneumatic instruments and PLCs with integrated CENTUM CS 3000 PCS and ProSafe-RS SIS.
- HART field devices can be monitored from the central control room with the plant resource manager (PRM) package, enabling a more predictive and proactive maintenance approach that reduces total cost of ownership.
- IRPC-ABS, Rayong, Thailand
CENTUM CS 3000 solution
- ABS plant migrates from CENTUM XL to integrated CENTUM CS 3000 solution.
- CENTUM CS 3000 Integrated Production Control System together with CCTV equipment, a plant information management system (PIMS), the Exaplog Event Analysis Package, and the CS Batch 3000 package.
- The Polyolefin Company, Singapore
Migration from CENTUM XL to CENTUM CS 3000
- Smooth migration to CENTUM CS 3000 at production facility.
- While the pellet transfer section previously relied on customized software, it now uses the CS Batch 3000 package.
- CNOOC and Shell Petrochemicals Company Limited, China
Movement Automation System (MAS)
Configured in CENTUM Production Control System
- All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
- MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
- Nippon Petrochemicals Co., Ltd., Japan Ukishima Plant, Kawasaki Operations Center
Safety Instrumented System
- A certified emergency shutdown system
- Substantial reduction in maintenance work
- System configuration with reduced footprint
- System scalability
- CNOOC and Shell Petrochemicals Company Ltd., ChinaPetrochemicals Complex
Control System
- 16,000 FOUNDATION Fieldbus devices
- Main Automation Contractor (MAC)
- DCS anywhere concept integration with site SAP system
- Long term maintenance contract
- Sustainable development
- Nisseki Chemical Texas Inc., USA
Texas Plant
Control System Replacement
- One day switchover
- Productivity improvement and cost effectiveness achievement
- Japan Polychem Corporation, Japan
Kawasaki Factory
Advanced Operation Assistance (AOA)
- Implementation of AOA package for improved grade-change operation
- Dramatically reduced operators' workload and transient products, as well as sharable operation know-how
- PTT Aromatics and Refining Public Company Limited (PTT AR), Thailand
Rayong Aromatics Plant
Advanced Process Control (APC)
- Implementation of multivariable optimizing controllers and robust quality estimators within a record short period
- 3% rise expected in CCR feed amount
- DOMO, The Netherlands
Roozenberg Polypropylene Plant
Control System Replacement
- Smooth replacement of old control system by early involvement and close teamwork
- Improved security, flexibility and quality of production
- Matsumura Oil Research Corporation, Japan
Chiba Plant
Control System Upgrade
- Smooth upgrade for fully redundant system and advanced information technology
- Stable and high-quality sulfonate production around the clock
