Step3: Asset Performance Diagnostics
Why not consider a new maintenance approach that saves energy and reduces your lifecycle costs?
There is a need to lessen our impact on the environment and achieve a sustainable society through measures that include the reduction of CO2 emissions. Plant operators need to know how to optimize plant operations and maintenance (O&M) to improve energy efficiency and reduce energy costs.
We can help visualize present and future energy consumption to prepare a precise and effective maintenance plan.
Mapping out a path that will improve asset performance and save energy
- We use sophisticated diagnostics to analyze your assets and propose an optimal maintenance approach that will help reduce your energy consumption.
- We identify how efficiently your plant is using energy and show you a maintenance approach that will improve productivity.
Our Services
Heat exchanger diagnostics
1. Real-time monitoring of asset health
Online monitoring gives you immediate access to asset health information.
2. Prediction of future performance
Time-series data makes it possible to predict future performance.
3. Maintenance planning support
Our diagnostic and consulting services help you map out an optimum maintenance approach.
The Benefits
Performance monitoring
Performance prediction
1. Optimizing maintenance for each asset
- Based on asset conditions and the need to minimize energy costs, you can know exactly when maintenance should be performed.
2. Online, real-time monitoring
- Easily track asset conditions and performance.
- Reduce maintenance costs even as the number of assets increases.
- Detect abnormalities and be able to promptly respond in the event of sudden failure.
Case Study: Rayong Olefins Co., Ltd.
ROC Plant
InsightSuiteAE, heat exchanger diagnostics identified that badly fouled heat exchangers were impacting performance. With its failure prediction diagnostics, the maintenance team was able to prioritize a maintenance list based on estimations of criticality and expected time to failure. In the furnace section, the formation of coke on the coils can be precisely monitored using fault monitoring diagnostics that check for normal operating conditions and report on any deviations in real time. The information on the severity of coke formation is also utilized to optimize the decoking procedure during the decoking cycle.
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