Quality and Production Management

As improvements are made to films and sheets that give them new capabilities, the reduction of material costs becomes a key consideration. Accordingly, there is an ever greater need to improve both quality and productivity.

Optional WEBFREX3 software packages are available that provide profile stack server and a real time 3D profile view and analysis function. These packages can store, display, and analyze profile data for extended periods, and can be used to judge film production quality at a single glance. The integration of this package with a quality rating cutting system helps ensure the efficient and stable production of high quality products.

Profile Stack Server

• Stores up to four lines of profiles (maximum six profiles per line) on a roll-by-roll basis
• Saves long-term profile data
• Open database structure allows users to easily access data via a PC
• Outputs data in CSV format, allowing users to read files using general-purpose software such as Excel on their PCs

Real Time 3D Profile View and Analysis Function

• Invokes and displays profile data collected by the profile stack server on a roll-by-roll basis
• Displays collected roll thickness distribution data in different colors for each standard value, making it possible to grasp the roll quality situation at a glance
• Displays trends for profile data maximum, minimum, and average values
• Displays profiles, overlay profiles, and machine directional trends at the position indicated by a cursor
• Specifies and zooms in on a range for analysis