Introduction
On-line Measurement of Specific Gravity for Accurate and Efficient Quality Control
In the food industry, the control of concentrations on the production line is critical to product quality, determining, among other things, how good the food tastes. One such procedure for doing this involves taking a sample from the production process and measuring its specific gravity (density) with a hydrometer. This is a time-consuming manual procedure, however, and results may vary depending on the operator.
This application note introduces a lactic acid beverage blending process to show how on-line measurement with the DM8 vibration liquid density meter can improve the efficiency of product quality control.
Expected Benefits
- Raises the accuracy and efficiency of quality control on food and beverage production lines
- Improves the efficiency of preventive monitoring
- Reduces operating costs
Process Overview
Measurement System in the blending process
In the blending (dilution) process at a lactic acid beverage plant, the product concentration was controlled by manually measuring the liquid density. The plant now uses an on-line measurement process based on the DM8 liquid density meter, as shown in the following figure. This achieves high accuracy in concentration control as well as increased efficiency in loss control and preventive monitoring.
Solution Details
Measurement System
| Sanitary use detector: | VD6DS-S3*B |
|---|---|
| Converter: | DM8C-A ☐* D |
| Dedicated cable: | DM8W-L☐☐☐☐*A |
| Sampling system: |
The VD6SM sampling unit is not designed for sanitary use. For a sanitary use sampling unit, contact Yokogawa.
Utilities
| DM8C converter/VD6DS detector: | |
|---|---|
| Power supply (to converter): | 90 to 132/180 to 264 V AC, 50/60 Hz |
| Power consumption: | 20 VA |
Field Data
Vibration Liquid Density Meter vs. Hydrometer
| Process conditions | |
|---|---|
| Pressure: | 150 kPa |
| Temperature: | 4 to 6°C |
Results
On-line measurement using the DM8 vibration liquid densitymeter enables the automation of various controls, thereby improving efficiency.
Industrias
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Alimentaria
The food and beverage industry must produce safe, high-quality foods and beverages for consumers. In addition to quality control, the manufacturing processes include many challenges such as managing ingredients, improving efficiency and handling global environmental issues. Yokogawa leverages its decades of technological expertise to help customers build and operate the ideal factory.
Productos y Soluciones Relacionadas
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Liquid Density Analyzer DM8C, VD6
The DM8 liquid density analyzer measures liquid density of general process liquids with high sensitivity and excellent stability. It has a measuring density range of 0 to 2.0 g/cm3, and unaffected by flow rate and viscosity. Besides general-purpose sensor, sanitary and explosionproof sensor are also available.