Probe Style Tunable Diode Laser Spectrometer TDLS8100/TDLS8200

The TDLS Probe brings all the industry-leading combustion features into a single-flange explosion-proof device for measuring oxygen, CO, and methane. Whether it's being used for oxygen trim control, CO monitoring, high combustible fuel runback control, or even a SIL2-rated startup permissive for methane, the TDLS Probe Type is capable of providing measurements for all of these functions in a single device.

Features and Benefits

Reduced Installation and Maintenance Costs

  • Single-flange design allows for installations where cross-duct TDLS technology was not feasible due to obstructions or accessibility issues
  • Capability to make O2 + CO/CH4 Measurements with a single device up to 850°C
  • Onboard diagnostics with 50 days of data and spectral storage ensure that minor issues can be identified before they become more serious problems
  • Explosionproof/flameproof for installation in CID1/Z1 or CID2/Z2 areas
  • HART and Modbus TCP come standard to maximize remote diagnostics and configuration capabilities with a single cable run

Reliability

  • Reference Cell
    Internal reference cell in the laser/detector module ensures peak locking
  • Auto-gain
    Auto-gain enables a wide signal range during dynamic process events

 Gas Sample Probe

  • Validation
    Initiated manually, remotely, or automatically on a daily, weekly or monthly basis defined by the user
  • SIL2 Certified
    IEC61508 SIL designed & approved, SIL2 capability for single analyzer use, SIL3 capability for dual analyzer use.

System Configuration 

Standard Configuration with Remote YH8000 HMI

  • Connect up to 4 analyzers simultaneously
  • Can be used with TDLS8000 and/or TDLS8100/8200 probe

Gas Sample Probe

Standard Configuration with DTM/DD Devices

  • Connectable with FieldMate or other DTM/DD compatible device management software using HART communication.Gas Sample Probe
  • Mini Display on Analyzer Head

 

 
 
 
 
 
 
 

Seamless User Interface

Intuitive 7.5 inch color LCD Touch Screen

  • Straightforward Operation
  • Displays all configuration settings and trend information 
  • Eliminates the need for a separate maintenance PC
  • Can be installed remotely
Gas Sample Probe

Details

Structural Features

Single flange design reduces total installed cost

  • Ideal for smaller fired assets or installation points where clear aperture cannot be achieved
  • Reduced overall installed cost for additional nozzles, alignment services, or platform installation

Replacing of existing extractive gas sampling analyzer

  • Reduced overall maintenance demand with no consumables and negligible drift (eliminates calibration)
  • In-situ measurement removes sample lag time
Just replace gas sampling probe.
Replace of extractive gas sampling analyzer

 

 

 

 

Fired Heater Combustion Safety and Lifecycle Management

Fired Heater Combustion Safety and Lifecycle ManagementYokogawa's TDLS combustion measurements provide reliable information to achieve:

 

  • An in-situ measurement that removes sample lag time
  • A solid-state technology with no consumables, negligible drift (eliminates calibration), and is not an ignition source
  • A SIL2 rated measurement output for safety systems with T100 in 2.4 seconds
  • A reliable averaging CH4 measurement can ensure startup safety, and CO can be used to reliably control O2 down to CO breakthrough levels

Standard Specifications

Measurement object O2, CO, CO/CH4, O2+CO/CH4, NH3, HCl
Measurement system Tunable diode laser spectroscopy
Measured components and range Measured component Min. range Max. range
O2 0-1% 0-25%
CO(ppm) 0-200 ppm 0-10,000 ppm
CO+CH4 CO 0-200 ppm 0-10,000 ppm
CH4 0-5 %
NH3 0-30 ppm 0-50,000 ppm
HCl 0-50 ppm 0-5,000 ppm
Probe Length 0.7m, 1.0m, 1.5m, and 2.0m

Output signal
(Analog Output)

2 or 5 points (TDLS8100/TDLS8200), 4 to 20 mA DC
Output types; Gas 1 concentration, Gas 2 concentration, Gas 3 concentration, Transmission, Process gas temperature, Process gas pressure
Output range; 3.0 to 21.6 mA DC
Digital communication HART, Ethernet

Contact outputs
(Digital Output)

2 points, contact rating 24 V DC, 1 A
DO;
Function: Activate during Warning / Calibration / Validation / Warm up / Maintenance conditions
Fault;
Function: Activate during normal condition, not activate during fault condition or when the system power is off
Valve control output 2 points
Function; Activate calibration or validation solenoid valves for zero, span or validation gas
Output signal; 24 V DC, 500 mA Max. per terminal
Alarm Warning;
Gas concentration low/high, Transmission low, Process pressure low/high, Process temperature low/high, Validation required, Validation failure, Zero/Span calibration error, Non process alarm, External alarm
Fault;
Laser module temperature low/high, Laser temperature low/high, Detector signal high, Peak center out of range, Reference peak height low, Absorption too high, Transmission lost, Reference transmission low, Reference peak height high, Laser unit failure, Laser module error, File access error, E2PROM access error.

Contact inputs
(Digital input)

2 points
Function;
External alarm/Calibration start/Validation start/Stream switch
Contact specification;
Zero voltage contact input
Input signal; Open signal;
100 kΩ or more, Close signal; 200 Ω or less

Input signal
(Analog input)

2 points, 4 to 24 mA DC
Input types; Process gas temperature, Process gas pressure
Self-diagnostics Laser Unit temperature, Sensor Control Unit temperature, Laser temperature, Detector signal level, Memory read/write function, Peak locking condition
Calibration Calibration method; Zero/Span calibration
Calibration mode; Manual, Auto, Local initiate (HMI)
Validation Validation method; Up to 2 points
Validation mode; Manual, Auto, Local initiate (HMI)
Power supply 24 V DC ±10%
Warm-up time 5 min.
Protection degree IP66, NEMA Type 4X
Hazardous area classifications Division 1, Zone 1; Explosion-proof/ Flame-proof type; FM, cFM, ATEX, IECEx (Pending)
Process gas condition Process gas temperature: Max 850°C
Process gas pressure: 90 to 500 kPa abs.
Process gas flow velocity: 1 to 30 m/sec
Installation condition Ambient operating temperature: -20 to +55°C
Storage temperature: -30 to +70°C
Humidity: 0 to 95%RH at 40°C (non-condensing)
Additional Specifications

Cable entries; 1/2 NPT or M20x1.5mm, one hole and 3/4 NPT or M25x1.5mm, three holes
Purge gas connections; 1/4 NPT or Rc 1/4
Recommended purge gasses;
  O2 analyzer: N2 (99.99% or greater, application dependent)
  CO, CO/CH4, NH3, and HCl analyzers: N2 (99.99% or greater, application dependent) or instrument air

Performance

Measurement gas Repeatability Linearity
O2 ± 1% reading or ± 0.01% O2, whichever is greater ± 1% F.S.
CO (ppm) ± 2% reading or ± 1 ppm CO, whichever is greater ± 1% F.S.
CO + CH4 CO ± 1% reading or ± 1 ppm CO, whichever is greater ± 2% F.S.
CH4 ± 4% reading or ± 0.02% CH4, whichever is greater ± 4% F.S.
NH3 ± 2% reading or ± 1 ppm NH3, whichever is greater ± 2% F.S.
HCL ± 1% reading or ± 2.5 ppm H2O, whichever is greater ± 2% F.S.

YH8000 HMI Unit

Display Touchscreen 7.5 inch TFT color LCD panel, 640 x 480 (VGA)
Communication Ethernet; RJ-45 connector, Communication speed; 100 Mbps
Protection degree
of enclosure
IP65, NEMA Type 4X
Weight 4 kg
Mounting Analyzer mount (Front, left-side, right-side) with tilt function, Pipe mount or Panel mount
Cable Entries 1/2NPT or M20 x 2
Installation
conditions
Ambient operating temperature; -20 to 55℃
Storage temperature: -30 to 70℃
Humidity: 10 to 90%RH at 40℃ (Noncondensing)
Power Supply 24 V DC ±10%
Hazardous area
classifications
Division 2, Zone2: Non-Incendive/Type n; FM, cFM, ATEX, IECEx

Resources

Overview:

Yokogawa’s Tunable Diode Laser Spectroscopy (TDLS) is the ideal solution for both oxygen and carbon monoxide measurements in process furnaces that have aggressive and corrosive components.

Industries:
Overview:

O2 measurement is used to safely recover flue gas containing a high concentration of CO from a converter furnace. With conventional paramagnetic oxygen analyzers, O2 concentrations are obtained through a sampling system to recovery flue gas. Therefore, there are problems with the maintenance and running costs of the sampling system, and time delays in measurement.

Industries:
Overview:

In this eBook we explain how to improve fired heaters safety & efficiency by controlling combustion using TDLS technology. Download it now and learn:

  • The 4 top industry challenges related to fired heaters
  • How to efficiently and safely manage combustion
  • How TDLS technology can improve operational excellence in fired heaters
Media Publication
Up Your Fired Heater Safety with TDLS Technology
(Chemical Processing - eHandbook)
Edition 2022.05.03 1
Overview:

Protect Plants from Process Perils, Up Your Fired Heater Safety with TDLS Technology - Chemical Processing - eHandbook April 2022

Industries:
Validate don't Calibrate! What is the difference between TDLS Calibration and Validation?
Edition 1
Overview:

Validate don't Calibrate! What is the difference between TDLS Calibration and Validation?

Industries:
How do TDLS measurements work? What affects the laser transmissions? What is OPL? How is the TDLS measurement calculated?
Edition 1
Overview:

How do TDLS measurements work? What affects the laser transmissions? What is OPL? How is the TDLS measurement calculated?

Industries:
Overview:

Hydrocarbon Processing article discussing tunable diode laser (TDLS) gas analysis for combustion management in fired heaters | June 2015.

Industries:

Downloads

Videos

Overview:

TDLS8100 & TDLS8200 Features and Benefits Video

Overview:

The TDLS8200 Probe Type is the newest addition to Yokogawa’s Tunable Diode Laser Spectrometer product lineup. Now with the ability to measure O2, CO, and CH4 with a single device and from a single installation point. The developers talk about it.

Product Overview
Overview:

Fired heaters are the largest energy consumer in the manufacturing sector and represent a tremendous opportunity for energy savings. However, energy efficiency is not the only concern for fired heaters. Compliance and safety are continuous challenges.

In this one-hour presentation, we will discuss:

  • How to improve fired heater safety and efficiency by controlling combustion using Tunable Diode Laser Spectrometers (TDLS) technology
  • The 4 top industry challenges related to fired heaters
  • How to efficiently and safely manage combustion
  • How TDLS technology can improve operational excellence in fired heaters

News

Looking for more information on our people, technology and solutions?

Contact Us

Top