Digital Twin

Hiccups in adopting disruptive technologies developed by external providers in the journey towards Pharma 4.0

The disruptive technologies that form the building blocks of Pharma 4.0 are often developed by external providers of the pharma-biopharma industry. The external providers maybe legacy solution providers who have presence in other sectors such as oil and gas that […]

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Make your digital transformation in the process industry

Digital transformation, so-called Industry 4.0, has been talked about for ten years now. What began at that time as a future project for comprehensive digitalisation is now taking place as a transformation throughout society and is also establishing itself in industry. The past twelve months in particular have given another enormous push in this direction. For example, the pandemic has accelerated the digital communication strategy of companies by six years on average worldwide. Digital transformation offers opportunities in all areas of business to adapt and evolve in the world of rapidly changing markets and technologies. The continuous development of digital technologies opens up new opportunities in research and development, but also in the areas of engineering, marketing, sales and services, all the way to logistics and value chains. Join us here on this blog with more topics on digital transformation in the process industry.

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Real-time, Model Based Digital Twin for Energy and Emissions Management

The Visual MESATM energy management applications suite is configured to work autonomously, gathering, and processing the necessary forecasts of the external variables—such as fuel/power price projections and weather forecasts -, executing calculations, historizing key performance indicators, producing and distributing the resulting reports. These can run as open loop or closed loop actions, depending on whether targets generated from the schedule are to be automatically passed from the scheduler to the optimizer and, from there, to be manually implemented by the Operators or flowing down to the Advanced Process Control (APC) or basic control layer.
Consistency among the decisions systems at different time scales, optimizing in real time but accounting for the constraints imposed by the optimal schedule is guaranteed. Consequently, overall cost and GHGs emissions can be substantially reduced with the help of a real-time, model based Digital Twin approach.

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4 questions about an energy digital twin on real ways to improve business operation

Many companies are interested in the benefits a digital twin can bring to their business. The energy sector is no exception, as is the chemical and pharmaceutical sectors. After all, it plays a pioneering role in the introduction of new technologies. That is why we have asked ourselves a few questions about digital twin technology in the energy sector. And precisely how its use can optimise costs and streamline your operations. Register with one click for the free live webinar “An Energy Digital Twin for the most efficient and cost-effective operation”, which will take place on Wednesday 16 September 2020 to see a live demonstration of Visual Mesa EMS and find out how it can work for you.

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Assistance systems 3 – The “signpost” & the “predictor”

Can you do that? Is there? Surely both production managers and plant operators have already asked themselves these questions. To become more concrete: You, as a production manager, have experienced plant operators and you know that you have taken good care of your control and alarm strategy. Functional safety is also up to date. You won’t burn anything. Nevertheless, something is bothering you: No matter how stable and safe your system is, you don’t really know how efficiently it drives. Isn’t there the famous “grain” left in it?
Or let’s put ourselves in your place as a plant operator: you have been operating your plant for years and know it well. From time to time she does her “talking tricks” and you don’t know why. Although you keep to the allowed temperature step in the reactor, it is about to go through or it is going through. Such an “early warning system” would be very practical. This runs in real time and warns you in advance that something is going to go wrong. Then you still have enough time to react accordingly. Something like a “process crystal ball” would be good. But is there such a thing?

Assistance systems 3 – The “signpost” & the “predictor” Read More »

Assistance systems 3 – The “signpost” & the “predictor”

Can you do that? Is there? Surely both production managers and plant operators have already asked themselves these questions. To become more concrete: You, as a production manager, have experienced plant operators and you know that you have taken good care of your control and alarm strategy. Functional safety is also up to date. You won’t burn anything. Nevertheless, something is bothering you: No matter how stable and safe your system is, you don’t really know how efficiently it drives. Isn’t there the famous “grain” left in it?
Or let’s put ourselves in your place as a plant operator: you have been operating your plant for years and know it well. From time to time she does her “talking tricks” and you don’t know why. Although you keep to the allowed temperature step in the reactor, it is about to go through or it is going through. Such an “early warning system” would be very practical. This runs in real time and warns you in advance that something is going to go wrong. Then you still have enough time to react accordingly. Something like a “process crystal ball” would be good. But is there such a thing?

Assistance systems 3 – The “signpost” & the “predictor” Read More »

Assistance systems 3 – The “signpost” & the “predictor”

Can you do that? Is there? Surely both production managers and plant operators have already asked themselves these questions. To become more concrete: You, as a production manager, have experienced plant operators and you know that you have taken good care of your control and alarm strategy. Functional safety is also up to date. You won’t burn anything. Nevertheless, something is bothering you: No matter how stable and safe your system is, you don’t really know how efficiently it drives. Isn’t there the famous “grain” left in it?
Or let’s put ourselves in your place as a plant operator: you have been operating your plant for years and know it well. From time to time she does her “talking tricks” and you don’t know why. Although you keep to the allowed temperature step in the reactor, it is about to go through or it is going through. Such an “early warning system” would be very practical. This runs in real time and warns you in advance that something is going to go wrong. Then you still have enough time to react accordingly. Something like a “process crystal ball” would be good. But is there such a thing?

Assistance systems 3 – The “signpost” & the “predictor” Read More »

Assistance systems 3 – The “signpost” & the “predictor”

Can you do that? Is there? Surely both production managers and plant operators have already asked themselves these questions. To become more concrete: You, as a production manager, have experienced plant operators and you know that you have taken good care of your control and alarm strategy. Functional safety is also up to date. You won’t burn anything. Nevertheless, something is bothering you: No matter how stable and safe your system is, you don’t really know how efficiently it drives. Isn’t there the famous “grain” left in it?
Or let’s put ourselves in your place as a plant operator: you have been operating your plant for years and know it well. From time to time she does her “talking tricks” and you don’t know why. Although you keep to the allowed temperature step in the reactor, it is about to go through or it is going through. Such an “early warning system” would be very practical. This runs in real time and warns you in advance that something is going to go wrong. Then you still have enough time to react accordingly. Something like a “process crystal ball” would be good. But is there such a thing?

Assistance systems 3 – The “signpost” & the “predictor” Read More »

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