Insight for disciplined maintenance and proactive decisions
Establish disciplined, predictive, and durable asset lifecycle governance by linking device health with process conditions — without increasing operational or talent demands
Orchestrate asset oversight at scale across multiple asset-management domains — bringing structure to complex operations, enabling proactive maintenance, and reducing reliance on scarce specialists. By combining monitoring, performance insights, process context, and lifecycle intelligence in one environment, you improve reliability and sustain long-term operational resilience.
Details
Challenges
Critical gaps in operational visibility and performance
Limited real-time operational insight
Operational data is fragmented across OT and IT systems, making real-time Insight difficult and slowing down that hinders growth and profitability.
Disconnected data across operations
Data aggregation and utilization is not effectively implemented due to data silos.
Increasing risk from aging assets
Plant equipment is aging, leading to higher failure rates and reactive maintenance.
Escalating costs from operational inefficiency
Rising production costs due to low operating efficiency.
Solutions
Single-view Asset Intelligence Across Systems and Sites
Unified asset data integration
System and data integration with Yokogawa asset system (PRM*, ISAE*, etc), other ssset system and ERP*, CMMS* to enable single view of assets with OpreX™ Intelligent Manufacturing Hub.
Fast, intuitive asset analysis
Enables drill down analysis from plant overview to individual asset via 3 clicks concept.
Equipment-specific diagnosis
Vendor specific equipment diagnostic
Enterprise asset performance metrics
Enterprise asset performance metrics define KPIs for assets performance monitoring across multiple plants.
*PRM: Plant Resource Manager
*ISAE: InsightSuiteAE
*ERP: Enterprise Resource Planning
*CMMS: Computerized Maintenance Management System
Benefits
Proactive asset intelligenece across the lifecycle
Unified asset visibility
Single source of truth and consolidated view of all assets in one place.
Integrated maintenance and lifeclcyles management
Remove data silos and improve maintenance cycle and equipment life span.
Risk-based asset prioritization
Devices could be prioritized based on their risk and criticality assessment.
Timely insights for operational efficiency
With better visualization and email notification, recommended action can be implemented in a timely manner, improving work efficiency and reducing plant downtime.
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Field Instruments
A group of products that measure pressure, flow rate, temperature, and level, all of which are essential factors in plant operations. High-performance sensors ensure stable and high-precision performance under any circumstances.
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OpreX Intelligent Manufacturing Hub
Transform your manufacturing operations with OpreX Intelligent Manufacturing Hub. Integrate and visualize diverse data for real-time insights, boosting efficiency and profitability.
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Mobile Field Device Management FieldMate
FieldMate 3.0 is a PC based tool that enables you to see intelligent field devices clearly, know their condition in advance, and act with agility throughout maintenance work flow.
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Field Asset Analytics (InsightSuiteAE)
With the increasing demand for energy that has accompanied the economic growth of newly industrialized nations, companies need to find every possible way to add value and max out the efficiency of their production processes. And they must find a way to do this without doing harm to the environment and while complying with stringent HSE regulations.
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Plant Resource Manager (PRM)
Have the facility managed properly for high-reliable and stable plant operation? PRM contributes to improving the quality of maintenance plans and optimizing maintenance costs throughout the plant life cycle.
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Transform upstream oil & gas operations with advanced monitoring and reliability solutions
Increase efficiency and reliability in upstream oil & gas. Utilize real-time monitoring, predictive maintenance, and automated reporting solutions.
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Enhancing asset and operations reliability with intelligent maintenance
Unifies operations, maintenance, reliability, and engineering - enabling steady plant operations, early action, and easier compliance with international standards.
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Rapid and efficient equipment degradation diagnosis with robots
Use robots to detect equipment degradation early, minimizing unplanned downtime and maintenance costs.
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