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End-to-end specialty chemicals production management and execution
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End-to-end specialty chemicals production management and execution

Optimize lot, campaign, recipe, and grade management with KPI visualization, improving QCD

Integrated system will ensure reliability by linking design, operation, and analysis, also mitigating operational planning risks, quality inconsistency, and audit workload.

Optimize lot, campaign, recipe, and grade management with KPI visualization, improving QCD.
  • Easily execute frequent recipe modifications
  • Scheduler resilient to fluctuations in demand
  • Inventory management to enhance profitability and product quality
  • AI-enabled analysis to identify quality variations
  • Ensure cybersecurity readiness

Details

Challenges

The acceleration of manufacturing risks due to diversified end-user requirements

 

Operational planning risks

Operational planning risks

  • Complex schedules
  • Inventory shortages and overstocks
  • SOP lacking clarity
  • Ineffective safety compliance
Quality inconsistency

Quality inconsistency

  • SOP allowing different interpretations
  • Inconsistencies in manual data input
Audit complexity

Audit complexity

  • Time-consuming customer inquiries
  • Audits managed through paper or files
  • Cybersecurity concern/security concern

Solutions

Three effective measures to mitigate risks in production

 

Flexible planning

Flexible planning

  • Visualized schedules with easy plan adjustments
  • Inventory visibility & management
  • Simplified SOP creation
  • Safety assurance through instrumented safety systems
Reliable execution

Reliable execution

  • Standardized SOP execution to eliminate interpretation gaps
  • Automated data collection to reduce human error and input inconsistencies
  • Integrated quality management ensuring uniform standards
  • Centralized data integration
  • AI-enabled analysis to detect deviations early
  • Resolution of 4M issues (huMan, Machine, Material, Method)
Trusted Audit & Security

Trusted Audit & Security

  • Reliable records & traceability
  • Flexible traceability to meet user requirements
  • Robust cybersecurity measures
Life Cycle of Batch Process

Benefits

Maximizing customers benefit with consistent quality

 

Accelerate time-to-market

Accelerate time-to-market

  • Reducing opportunity losses
  • Optimized inventory
  • Enhanced safety and reduced operational risks
Consistent quality

Consistent quality

  • Minimized rework and waste to achieve first-pass quality
  • Elimination of quality variations via AI analysis
End-user reliability

End-user reliability

  • Automated electronic records make reducing workload and stress
  • Reliable quality assurance
  • Prevention of information leakage

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