Introduction
In a semiconductor plant, a variety of chemicals are used in various manufacturing processes. The chemicals used for specific purposes are produced by diluting raw liquid with demineralized water using in diluting equipment, and the control of the concentration at this point is performed by conductivity measurement. The FLXA202 and FLXA402 Inductive Conductivity Analyzer are capable of high-precision measurement, and their toroidal probe ISC40 is sealed in rugged PEEK (Poly Ether Ether Ketone) material to withstand the harshest applications. A highly reliable measurement is achieved by using FLXA202/FLXA402 in the control of concentrations of chemicals in a dilution system. The FLXA202 and FLXA402 Inductive Conductivity Analyzer also play a role in the drainage control and the processing of solutions delivered from various manufacturing processes.
Dilution System Diagram
Expected Benefits
- Easy control of fluoric acid concentration
- Reduces operating costs
- Establishment of corrosion-resistant wetted parts
Process Overview
Up to now, chemicals used in semiconductor plants have been purchased in concentrations diluted beforehand by the chemical company to suit specific applications. However, as the price competition in the semiconductor market is increased, the operating cost reduction is highly required. As a result, each chemical used in a manufacturing process has been reviewed so that the substance profits and widespread cost reductions are secured.
Ordering chemicals in various concentrations from chemical manufacturing companies has been replaced by the installation of dilution systems at individual companies, whereby a raw chemical solution, whose price is not significantly different from that of diluted chemicals, is diluted to the required concentration, using inexpensive demineralized water.
Solution Details
Measurement system | |
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2-wire inductive conductivity system | |
Sensor | ISC40G-TG-T1-☐☐ |
Flow-through type holder | ISC40FF-☐A |
Analyzer | FLXA202-D-BーD-AB-C5-NN-A-N-LA-☐-NN |
Dedicated distributor for transmitter | PH201G-A☐*C |
4-wire inductive conductivity system | |
Sensor | ISC40G-TG-T1-☐☐ |
Flow-through type holder | ISC40FF-☐A |
Converter | FLXA402-A-B-□-C5-NN-A2-WR-☐-☐-☐-NN |
Field Data
Measurement Examples
Utilities
FLXA202 2-wire inductive conductivity analyzer | |
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Power supply voltage: | 17 - 40 V DC (from distributor) |
PH201G distributor | |
Power supply: | 100 V: 20 to130 V DC/80 to 138 V AC, 47 to 63 Hz |
220 V: 120 to 340 V DC/138 to 264 V AC, 47 to 63 Hz | |
Power consumption: | 24 V DC: approx. 200 mA |
100 V AC: approx. 7 VA | |
220 V AC: approx. 11 VA | |
FLXA402 4-wire inductive conductivity converter | |
Power supply: | 90 to 264 V AC, 50/60 Hz |
Power consumption: | 35 VA maximum |
Prodotti e Soluzioni Correlati
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2-Wire Transmitter/Analyzer FLXA202
The FLEXA™ series analyzers are used for continuous on-line measurements in industrial installations. With an option for single or dual sensor measurement, they are the most flexible two-wire analyzer available.
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2-Wire Transmitter/Analyzer FLXA21
The FLEXA™ series analyzers are used for continuous on-line measurements in industrial installations. With an option for single or dual sensor measurement, they are the most flexible two-wire analyzer available.
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Inductive (Torodial, Electrodeless) Conductivity Sensor ISC40
The model ISC40 sensors are designed for use with the FLEXA ISC analyzers. This combination exceeds all expectations for conductivity measurement in terms of reliability, accuracy, rangeability and price performance.
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Multi Channel 4-Wire Analyzer FLXA402
The FLEXA™ series analyzers are modular-designed analyzers used for continuous online measurements in industrial installations. They offer single or multi-sensor measurement.
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Conductivity Analyzers
Conductivity meters, analyzers and transmitters are used for continuous process measurement and monitoring of conductivity, resistivity, WIFI, demineralizer water, RO water, percent concentration, boiler blowdown and TDS.
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Conductivity Sensors
Conductivity sensors and electrodes are used to measure process conductivity, resistivity, WIFI, demineralizer water, RO water, percent concentration, boiler blowdown and TDS. Various installation options including retractable, flow thru, immersion, and direct insertion. Proper electrode/sensor selection is critical for optimal measurement results.