Pharmaceutical

Pharmaceutical companies must achieve increased flexibility and agility through better use and monitoring of manufacturing data to improve quality management in real time. Pharmaceutical experts work with Yokogawa to create manufacturing solutions that deliver safe and reliable medicines. Together, we use digital transformation and manufacturing advances to meet regulatory requirements, ensure quality, accelerate time to market, and thus providing a stable and reliable supply of medicine to patient.

 

Optimized
Operation

Pharmaceutical companies succeed by delivering quality medicines on time. This requires optimizing operations, integrating systems, digitalizing data, and establishing continuous improvement. A smart factory optimizes the entire facility, leveraging customer and process strengths.

Optmized Operation

Consistent
Quality

Quality assurance requires dedication in managing data, maintaining accuracy, and meeting regulatory requirements. Yokogawa provides tools, workflows, and user-defined access to support these goals, allowing teams to track progress and manage deviations efficiently.
 

Consistent Quality

Time to
Market Acceleration

Pharmaceutical companies seek to accelerate the development process. Yokogawa offers a complete solution that links the chemistry, manufacturing, and controls (CMC) areas with other areas of the facility. Using Yokogawa solutions, customers reduce the lead time from development to production.

Time to Market Acceleration

 

Bridging the Drug Discovery to Production

Biotechnology and drug development technologies are advancing daily. The progression of biotechnology and the efficiency of research support the creation of continuous innovations that challenge unmet medical needs.

 

Digital Transformation

The pharmaceutical industry faces a dilemma of balancing rising compliance costs for quality assurance with the imperative to generate profits. Yokogawa aims to overcome this challenge by implementing elements of Pharma 4.0, offering significant long-term benefits.

 

 

Well-being

All patients should have access to safe and reliable medication. Our co-innovations contribute to a future embracing global harmony by helping to ensure a stable and efficient supply of high-quality, safe pharmaceuticals.

Details

Optimized Operation

Data sharing is crucial for accelerating automation and optimization, reducing downtime, and improving efficiency in delivering high-quality medicines. Yokogawa's well-designed solutions gather and deliver data throughout the organization, supporting an interconnected and automated factory. They integrate digital technologies and enable seamless integration of measurement, control, and systems solutions. Throughout the product lifecycle, data remains complete and accurate.

Optimized Production - Measurement

Measurement

Accurate measurements and secure data recorders are essential for a solid foundation. Knowledge of sensing technology is crucial for industrial and engineering fields. Analytical sensors are key to creating value. The challenge is to move from sensing to adding value to data. To improve profitability and sustainability, collecting a wider range of sensor data or using highly accurate plant data is necessary.

Optimized Production - Analysis

Analysis


Reduce inefficiencies that lead to increased work hours and production losses. Improve process data analysis and avoid losses. Promote optimal control and realize Pharma 4.0 where products are made continuously, and multiple devices move simultaneously while adhering to the regulations.

Optimized Production - Integration

Integration


Find efficient tools that enable access and analysis of data scattered across the company to arrive at well-informed  decisions. Reduce shutdowns due to unexpected breakdowns while reducing unnecessary maintenance activities.

Consistent Quality

Yokogawa supports quality groups in managing data, ensuring accuracy and regulatory compliance, and understands the importance of following SOPs regardless of experience. With reliable processes and controls, success is achieved. Yokogawa works with pharmaceutical partners to prevent mistakes and prioritize quality by minimizing errors and contamination, and using approved manufacturing systems.

Time to Market Acceleration

Pharmaceutical manufacturers aim to meet medical needs by creating and delivering innovative drugs. Yokogawa co-innovates with customers to provide technologies like digital twins and streamline data sharing for labs, trials, and manufacturing.

Resources

Overview:
  • Highlyadvanced biopharmaceutical plant uses CENTUM, VP Batch, Exaquantum and PRM.
  • Total system integration for large-scale biotech production facility.
Overview:
  • Yokogawa provides CENTUM VP with Batch Recipe Management Package for new fine chemical plant.
  • Yokogawa's CENTUM VP complies with the requirement of Good Automation Manufacturing Practices(GAMP).
Overview:
  • Uninterrupted Medical Oxygen Production with FAST/TOOLS Monitoring.
  • Audits are performed periodically, requiring traceability and the keeping of historical records for all batch production activities.
Overview:
  • RotaMASS was chosen to work with weight measurements and/or differential pressure transmitters for extremely accurate measurements.
  • The customer recognized the product's advantages: reliability, accuracy, guaranteed draining system, easily cleaned system, no moving parts, directly built into the pipelines, low pressure losses.
Overview:

Senju Pharmaceutical selected Yokogawa's Oprex EMS to ensure manufacturing quality.
EMS helps improve operational efficiency while complying with GMP and other guidelines.

Overview:

Kyowa Hakko Bio monitors vibration trends with Yokogawa's Sushi Sensors to prevent unexpected equipment failures.
By using eServ, sensor data and maintenance information are shared with everyone involved in manufacturing.

Overview:

Bushu Pharmaceuticals, Ltd., a major contract manufacturing company, is working to eliminate human error to ensure the integrity of test results data, and to promote reliable inspections and paperless operations.

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Establish thorough quality assurance with state-of-the-art facilities and technologies to foster the future of medical products.

Overview:

At Shionogi, the facility maintenance management system eHOZEN, the pr edecessor of eServ, has been used for about 10 years. However, due to the aging of servers and systems, they have begun considering renewing the system with the latest one. When considering this, suggestions from several vendors were received assuming that the system package safely migrates data assets accumulated on the current server and meets the following requirements:

Overview:

The introduction of eServ has resulted in a centralized system of facility information. The reason for the loss of production opportunities has become clear, and it has become possible for all members to follow up the progress of the measures.

Application Note
Overview:

Wide and Clear
Confocal Scanner Unit

Overview:
  • For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
  • You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.
Overview:

The discharge of improperly treated industrial chemicals and fuel gas can have a major impact on the environment, posing a serious threat to public health. Concurrent with the global growth of manufacturing operations to keep pace with market trends, many countries are taking measures to deal with environmental problems.

Overview:

For the management of raw materials in the pharmaceutical and cosmetics industries, a manual titration method presents many difficulties. Yokogawa developed the NR800 FT-NIR Analyzer, and with this system, measurements are reliable and stable. It is much easier to control quality.

Application Note
Overview:

Cell stage categorized using FucciTime lapse imaging of Fucci-added Hela cells was conducted over 48 hrs at 1 hr intervals. Gating was performed based on the mean intensities of 488 nm and 561 nm for each cell. They were categorized into four stages, and the cell count for each was calculated.

Overview:

Faster, Brighter, and More Versatile Confocal Scanner Unit

Overview:
  • Colony Formation
  • Scratch Wound
  • Cytotoxicity
  • Neurite Outgrowth
  • Co-culture Analysis
  • Cell Tracking
Application Note
Overview:

Eliminating the wire using wireless transmitter is the perfect solution for rotating equipment. It establishes data collection between the transmitter and the gateway by reliable communication even though the dryer was rotating.

Overview:

SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

Overview:

This introduces a system that uses Ethernet communications to acquire measured values, target values, and control output values from a controller installed on site into a PLC at high speed (ten units' worth within one second).

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In semiconductor manufacturing processes, a deficient clean room environment can lead to defects and wasted resources, making a strictly controlled clean room indispensable. Maintaining the environment in the clean room requires control of air filters, HVAC systems, room temperature, humidity, airborne particles, and other factors.

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In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

Overview:

Performing control while changing the set point temperature moment by moment is called running a program pattern (or simply running a program). Sterilization and pasteurization require maintaining specific temperatures for specific durations. 

Overview:

A critical requirement in biopharmaceutical development is the integration and automation of process equipment and analytical instruments used in the laboratory. Bioprocess labs with multiple lab-scale bioreactors often execute cultivation experiments in parallel for research or process development purposes.

As part of a collaboration between Securecell (Zurich, SW) and Yokogawa Life Science (Tokyo, Japan), this application note demonstrates the effective use of the Lucullus® Process Information Management System (Lucullus®) to assist in the control of three Advanced Control Bioreactor Systems (BR1000) to study glucose utilization of CHO cells for optimal monoclonal antibody productivity.

Overview:

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

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In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.

Overview:

What if you could detect signs of abnormalities in bus ducts (bus bars) quickly during maintenance and inspection work and respond to them at just the right time? Yokogawa DTSX monitoring solution constantly monitors connections that tend to deteriorate over time and contributes by pinpointing abnormality locations and reducing workload of maintenance personnel, helping to ensure stability in plant operations.

Overview:

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

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Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

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Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

Overview:
  • Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
  • Lineup of models for up to 450 inputs.
    Allows multipoint monitoring and recording on a single unit.
  • Easily enables network-based data management. 
    file transfers, Web monitoring, and alarm e-mail
Overview:

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

Overview:

Fluorescent ubiquitination-based cell cycle indicator (Fucci) is a set of fluorescent probes which enables the visualization of cell cycle progression in living cells.

Overview:

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

Overview:

Monitoring of Soundness of Power Supply Bus Bar (In-vehicle Lithium-ion Battery Applications)

Application Note
Overview:

Blending plays a key role in industries such as food, healthcare and chemicals etc. Temperature and vacuum measurements are very important in minimizing the moisture content to ensure the quality of the final product. Strictly maintaining them throughout the process ensures the final product yield.

Overview:

One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.

Industry:Power, Pharmaceutical, Common

Overview:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

Overview:

Yokogawa collaborates with scientists in the medical and pharmacology fields to identify best practices for cell painting and high-content screening, thereby enhancing image analysis and reproducibility.

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This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

Overview:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

Overview:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

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From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.

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This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

Overview:

Discovering your Baseline with OT Security Risk Assessment

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The first stage in creating next-generation production control system that achieves innovative plant operation is providing "Visualized operation". "Visualized operation" for the customer means that he can reliably access and visualize plant data regardless of plant location and time.

Overview:

Lonza's Riverside plant manufactures bulk active ingredients for the pharmaceutical industry. A new, fully automated multipurpose reactor train was installed in early 1996. The train includes ten 500 to 1500 gallon vessels used for reaction, distillation, phase separation, and crystallization; two centrifuges for isolating finished products; and two dryers. 

Overview:

Manufacturers that are digitalizing lab information management can improve quality and streamline operations. Read the complete article inside.

Overview:

Yokogawa Electric began offering the environmental monitoring system "OpreX Environmental Monitoring System" (hereinafter, OpreX EMS) for the pharmaceutical and medical device industries in October 2020. OpreX EMS, which was launched simultaneously domestically and overseas, is based on customers' needs, such as regulatory compliance, diversification of operational risks, and high usability. When asking the person in charge about the development history and features of the product, it was found that it is a new solution that meets the company's business vision.

Overview:

The critical steps in achieving advanced process control include building an accurate digital twin of a bioreactor, validating it, and establishing communication between the bioreactor and its digital twin. Several of these steps are already mature and Yokogawa is making rapid progress toward realizing ‘smart’ bioreactors for smart manufacturing.

Overview:

Exploring the technologies needed to achieve automatic control of cell culture processes.

Overview:

Unlocking the Keys to a Sustainable Pharma Supply Chain

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Yokogawa Insilico Biotechnology released its Insilico Digital Twin Factory, which can help drugmakers increase productivity and bring down manufacturing costs and time to market by potentially replacing up to 50% of the experiments needed during the process development, characterization and scale-up of biopharmaceuticals.

Media Publication
Overview:

Assets and operations will have human-like learning and adaptive capabilities, allowing responses without operator interaction to situations within a secure, bounded domain.

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The use of optical fiber for temperature sensing is expanding beyond safety applications. 

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The wireless standard LoRaWAN enables wireless communications and digital transformation over long distances, supplementing in-plant wireless networks such as ISA100.

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Cloud-based wireless sensing enables safety, reliability, and profits through widespread asset monitoring.

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Process automation systems are increasingly connected to IT systems and the outside world, introducing cybersecurity concerns, which can be addressed using techniques such as software-defined networking and monitoring services.

Overview:

Asset management plays a key role in operational safety, and it is critical to capture and transmit these data in a secure, digitized way to ensure that they are up to date, accurate and easily accessible.

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Robots have long been used in discrete manufacturing and machine automation applications, and their use is now spreading to address process industry applications.

Overview:

Historians provide the data storage, secure connectivity and built-in tools required for implementation of digital transformation initiatives.

Downloads

Videos

Product Overview
Overview:

The Yokogawa business vision states that the company endeavors to achieve Net-zero emissions, ensure the Well-being of all, and make a transition to a Circular Economy by 2050. 

Overview:

Connecting MES and DCS in your pharma or biotech factory: Werum PAS-X MES and Yokogawa CENTUM VP

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YOKOGAWA will contribute to technology evolution particularly in measurement and analytical tools to help build a world where researchers will increasingly focus on insightful interpretation of data, and advancing Life Science to benefit humanity.

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By equipping SMARTDAC+ with the advanced security features option "/AS", it meets the strict requirements of the U.S. FDA 21 CFR Part 11 and supports DI in compliance with PIC/S and ALCOA+ by WHO, MHRA and FDA.

Overview:

Our approach is to leverage state-of-the-art technologies for real-time monitoring and predictive control that allow virtual environments where "digital twin" processes can provide distinct advantages.

Overview:

As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework. 

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By adopting the environmental monitoring system, we were able to create an environment in the cell storage facility that allows for quality control, maintaining a high level of safety.

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Yokogawa leverages our extensive knowledge and experience in IT, operation and control technology to build an advanced improvement cycle that is useful to all management levels, and eventually aims to achieve Pharma 4.0 together with our customers.

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In this webinar, Professor Jonny Sexton discusses a pipeline, developed in the Sexton lab, for the quantitative high-throughput image-based screening of SARS-CoV-2 infection to identify potential antiviral mechanisms and allow selection of appropriate drug combinations to treat COVID-19. This webinar presents evidence that morphological profiling can robustly identify new potential therapeutics against SARS-CoV-2 infection as well as drugs that potentially worsen COVID-19 outcomes.

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