Improved productivity with right-time maintenance
OpreX Asset Health Insights collects, refines, and aggregates operational data from distributed assets using IoT sensors. The service provides a 360° view across your operations using real-time data to help inform critical business decisions.
Built on decades of industry experience, OT domain knowledge, and supported by the latest IT technologies such as artificial intelligence (AI) and cloud, Yokogawa Asset Health Insights proactively monitors your assets and devices providing smarter insights faster.
Any asset type
Monitor any type of assets from sensors to pumps, chillers, compressors, turbines, and many others.
Examine each asset and situation from every angle, interact with data and explore what-if scenarios using real-time and historical benchmark data.
Predict future events using real-time operational data, take action before an asset fails and productivity is disrupted.
Company leaders and plant managers rely on Asset Health Insights to support important business objectives:
(CEO, CRO, COO)
- Drive digital transformation
- Manage change
- Maximize operational efficiencies
- Reduce risk to people, the environment and the business
(CIO, CTO, IT director)
- Streamlined systems
- Data accuracy, security, and integrations
- Define and achieve success metrics for operational efficiencies and performance
(Production, ops, maintenance, reliability)
- Understand asset performance
- Safety of staff and assets
- Asset reliability / availability
- Ongoing operational efficiencies and plant productivity
Real-time Efficiencies and Predictability
OpreX Asset Health Insights provides real-time intelligence to help monitor operational performance, perform predictive maintenance, flag anomalies, and take action before a disruption or failure occurs:
Asset benchmarking & KPIs
Set performance metrics using targets and historical data. Generate alerts for under-performance. Offer insights to enhance asset efficiency.
Monitor asset efficiency and energy usage. Get alerts for exceeding thresholds. Identify and address excessive energy consumption.
Anticipate anomalies, reduce spare parts cost, improve safety, minimize asset downtime, and prevent production loss.
Generate and prioritize alerts across plant, system, and asset levels. Facilitate collaborative problem-solving for multiple responsible teams.
OpreX Asset Health Insights can deployed on any cloud, including AWS, Azure, and Alibaba Cloud.
View your Asset in the Yokogawa interactive dashboard
The product of decades of deep domain experience, the Asset Health Insights dashboard leverages artificial intelligence and machine learning to track and present data from every asset across your operation:
- Understand the status of your operation in real time
- Investigate alerts
- View detailed asset data down to the datasheet
- Confirm situations
- Act immediately
Asset Energy Management (add-on)
Asset Health Insights integrates with Yokogawa's Enterprise Energy Management Services (EEMS), enabling users to monitor and decrease energy usage of connected assets and enhance asset performance. EEMS connects various IoT devices, such as sensors, meters, controllers, and building management systems, to efficiently manage and reduce energy consumption in utilities and energy processes.
By consolidating and analyzing all energy-related data, we assist energy managers in identifying underperforming facilities and processes. Our AI analysis and real-time dashboarding enable continuous performance improvement, accessible anytime and anywhere.
Smart Asset Viewer (add-on)
Smart Asset Viewer, provided by Yokogawa Cloud partner Viewport.AI, streamlines access to office documents, CAD drawings, scans, images, and equipment data. It offers a unified interface regardless of the source or legacy system, boosting efficiency, productivity, and safety in industrial environments. Connectors and APIs support the service, which can be added to OpreX Asset Health Insights or used independently. Using optical character recognition (OCR) and shape recognition, the technology automatically detects text and shapes in technical documentation and drawings, facilitating cross-referencing between files and systems. This reduces the time required to locate information from multiple sources.
How to get started with OpreX Asset Health Insights
STEP 1: Asset strategy & placement
We help you identify all of the operational assets you want to track. Our Quick Connect process enables data sharing in minutes with new and existing sensors to track information such as pressure, flow, temperature, vibration, and other use cases.
STEP 2: Data and process configuration
Data collected is cleaned and optimized within the Yokogawa Cloud. We configure Asset Health Insights to monitor KPIs, failure criteria and other benchmarks you care about–with alerts and notifications for better situational awareness.
STEP 3: Monitoring and management
Business leaders and plant managers use real-time information from Asset Health Insights to examine and analyze the operation, taking action as needed.
With a ‘self-service’ feature to focus on agility and module configuration, you can ensure the speed, scaling, and easy maintenance of your assets without having to wait for help from a developer or specialist.
Recent Use Cases
A client in aquaculture adopts Asset Health Insights for IIoT and digital transformation. Yokogawa's solution reduces manual checks, enhances automation in water quality maintenance (DO, pH, salinity, temperature). AHI enables real-time data ingestion from probe sensors to the cloud, offering insights on water tank conditions, shrimp health, and process productivity.
Pump Performance and Anomaly Detection
As part of their digital transformation, a South American refiner improved maintenance and operational parameters to reduce downtime and costs. Asset Health Insights enhances pump efficiency by collecting data on various parameters, identifying performance gaps and potential energy savings. AI alerts on-site engineers of abnormal processes. With Asset Health, the client achieved improved product quality, reliability, pump efficiency, and warranty programs.
Solar Power Plant Performance
For a solar plant in Singapore, AHI was implemented to seamlessly integrate solar inverter data for comprehensive analysis. It allowed the client to accurately forecast energy production based on various factors and identify key factors impacting solar power generation for optimization.
AHI proactively detects deviations in inverter behavior to prevent downtime analyzing variables' impact on performance for optimization. Hence, AHI allowed the company to gain insights into parameter relationships for data-driven decision-making.
Start Today - Request a free Demo
Learn more about optimizing your asset performance in a free 30-minute demo. Discover your asset performance opportunities with:
- Asset Monitoring and visualization in the Cloud
- Anomaly Detection and Predictive maintenance
- Energy management
- Remote operations
- Alert Management
Asset Health Insights is a complete, scalable, and dependable cloud-based service serving as an important step in your digital transformation journey. It is powered by Yokogawa Cloud and allows for a quick and simple setup that is infrastructure agnostic. Yokogawa supports clients with IIoT and smart manufacturing use-case identification.
Digital transformation is the novel use of digital technology to accelerate your company's business strategy.
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