Production and the plan / improvement department, Maintenance for facilities at site
Overview
Since the temperature and humidity in the factory cannot be monitored, workers regularly check the room temperature gauge and fill out forms.
In the measurement points where motors (vibration) are constantly monitored in production equipment, data loggers are prepared and wired every time they are monitored for a certain period of time, such as one month, to collect and manage them data. This increases the workload of workers.
To address this issue, the Multi-Sensing Remote I/O Analog Sensing Unit VZ20X installed near sensors such as temperature, humidity, and vibration, and enables automatic collection of data via the factory LAN. The data collection, monitoring and management can be automatically and regularly monitored with the data logging software GA10. As a result, it contributes to reducing the workload of workers.
Automobile part manufacturer
Customer benefit
Improvement and integration with VZ20X
- Regular monitoring by human -> Regular monitoring with VZ20X combing with motor monitoring (Human cost reduction)
- Temporary motor monitoring -> Portable monitoring with VZ20X (Compact, easy wiring at reasonable cost)
Problems
- Automate regular humidity and temperature monitoring at sites done by human
- Need to monitor vibration of some motors permanently
- In addition, need to add some motors to be monitored unregularly (Require portable monitoring)
- Measured data should be recorded without using PC
Solutions
- Built complete system with VZ20X, GA10 and GM10
- Install VZ20X unit as temporary monitoring unit then connect it to GM10
Features
- Compact and easy connection between GM10 to monitor the data with ethernet cable
- Realize total system at reasonable cost
Product recommendation
- Multi-Sensing Remote I/O Analog Sensing Unit VZ20X
A sample program for system construction is introduced.
*As of April 2022, the Analog Sensing Unit VZ20X is sold in Asia Pacific and the Middle East areas. - Data Logging Software GA10
60-day free trial is available. - Data Logger GM10
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Analog Sensing Unit VZ20X
VZ20X is a data measuring device that helps achieve “predictive maintenance,” whereby performance degradation and failures in production equipment are prevented before they occur. Providing a solution for optimally timed equipment inspections and replacements, it addresses the issues of reduced uptime and safety caused by failures.
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Datenerfassungssoftware GA10
Diese brandneue Software hilft Ihnen, ein Datenerfassungssystem ohne Programmierung zu erstellen. Die auf maximale Kompatibilität mit den Aufzeichnungsgeräten, Datenerfassungssystemen, Temperaturreglern und Leistungsmessern von Yokogawa ausgelegte GA10-Software kann darüber hinaus Daten über die Modbus-Kommunikation erfassen.
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Modularer GM10
Das SMARTDAC+TM GM10 besitzt eine modulare Architektur zur Erfassung der benötigten Daten. Der Datenlogger unterstützt neben E/A auch zahlreiche Kommunikationsprotokolle wie 920MHz (drahtlos), Modbus und weitere. Überwachungs- und Einstellungsänderungen sind per Bluetooth möglich werden. Entspricht FDA 21 CFR Part11 und AMS2750E/NADCAP.