创新的MAC服务

在工业自动化项目中提供全方位的项目执行能力比以往任何时候都更加重要。

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客户面临的挑战

随着全球能源需求的增加,工厂需要实现高质量的项目执行、运营和维护。

然而,公司越来越受到人员问题、预算和工期紧张的制约。除了新兴市场的基层建设活动外,公司还面临着在不同地理区域同时执行多个项目的任务。

Challenges for Customers
Our Solutions

我们的解决方案

越来越多的公司信赖横河电机承担主要自动化承包商的角色,通过我们的创新MAC服务(yi-MAC)项目执行方法,对项目的所有自动化相关方面负责。

横河电机为所有项目组件和设施提供高质量和资源充足的控制系统专家,设计、供应/采购和管理仪表、控制系统、安全仪表系统和相关接口。

 

客户获得的收益

横河电机作为MAC负责项目的所有自动化相关阶段。

横河电机MAC团队构建了最合适的项目组织,并直接与最终用户、EPC和第三方合作。采用MAC方法,直接与横河电机应对,客户无需管理各类自动化供应商。

相反,客户可以节省成本、降低风险、缩短交付时间等。凭借我们的全球工程网络和资源,横河电机能够安全高效地执行项目,并在整个工厂生命周期内提供最佳的运营支持。

 

Customer Benefits
Enabling Technology

 

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传统方法与MAC方法

与传统方法相比,横河电机MAC可以为整个项目节省大量成本。

许多世界领先的最终用户,特别是过程工业,正在将MAC方法应用于整个资本项目中。与传统方法相比,MAC方法可以节省高达30%的项目成本。鼓励自动化供应商整合行业和应用专业知识用统一的方式执行项目,因此几乎在项目的所有阶段都降低了成本。这意味着开发实践和程序的标准化,可以应用于多个项目以降低成本。

 

 

详细介绍

通过与横河电机合作作为他们的主要自动化承包商,公司可以看到到显著的收益:

  • 单点责任和单一窗口
  • 在公司层面上对客户的承诺
  • 自动化设计和工程的整体化
  • 多项目的自动化标准化
  • 自动化标准的设计
  • 缩短交付时间
  • 由于早期MAC参与,最小化意外更改
  • 项目执行期间尽可能减少客户的参与
  • 全球工程地点和资源
  • 全球采购网络
  • 通过直接与横河电机应对来节省成本并降低风险

服务

  • 项目管理
  • 成本和进度控制
  • FEED和详细工程
  • 采购支持
  • 供应商软件包接口
  • 系统集成和编程
  • 施工支持
  • 调试支持
  • 培训
  • 操作支持

 

交付成果

  • 过程控制和SCADA系统
  • 过程和紧急停车系统
  • 火灾和气体探测系统
  • 信息系统
  • 通信系统
  • 选定仪表
  • 变送器
  • 控制阀
  • 液位仪表
  • 选定软件包
  • 计量垫木
  • 仪表建筑
  • 培训模拟器
  • 数据历史/MES
  • 资本备件

Yokogawa MAC Project Organization

参考

概述:
  • 16,000 FOUNDATION Fieldbus devices
  • Main Automation Contractor (MAC)
  • DCS anywhere concept integration with site SAP system
  • Long term maintenance contract
  • Sustainable development
概述:
  • As the main automation contractor (MAC) for this plant construction project, Yokogawa Brazil engineered, installed, and commissioned an integrated control and instrumentation solution
  • Yokogawa Brazil completed the commissioning of these systems ahead of schedule and the production of green polymer was started just one week later
概述:

Nederlandse Aardolie Maatschappij (NAM) is the Netherlands' largest natural gas producer. In addition to onshore fields, NAM operates manned platforms and four unmanned monotowers in 19 offshore locations. These connect to a pipeline network that comes ashore at Den Helder. 

概述:
  • Yokogawa receives award for hot cutover of BP Sharjah plant DCS.
  • Yokogawa was selected by BP as main automation contractor (MAC) for a project to replace the Sharjah plant's existing legacy DCS with Yokogawa CENTUM VP.
概述:

Agile Project Execution is YOKOGAWA's methodology to execute all projects in a cost efficient way by removing waste.

With the release of the new CENTUM VP R6, a solution platform that exceeds the capabilities of conventional production control systems, customers can take full advantage of the new features like Network-IO providing decoupling of hardware and software and the new Automation Design Suite.

概述:

Over the past decade, companies have been using unconventional drilling technology to extract gas and liquid from the readily available shale formations in North America. As the industry gains experience, the production rates continue to rise based on better use of technology to locate resources and to decrease the time from exploration to production.

概述:

yi-MAC stands for YOKOGAWA Innovative Main Automation Contractor:

  • Full control of scope and schedule across packages
  • Realization of customer expectation
  • Single point of responsibility
  • Providing fully integrated solutions
概述:

Network-IO can help reduce projects by decreasing the amount of time needed to implement the physical part of the process control system. A system with configurable I/O allows flexible "binding," in which the soft- ware configuration of the system can be loaded into the physical system at a late stage in the project.

概述:

The ability to deliver a full scope of project execution capabilities is becoming more important than ever for automation suppliers that wish to compete on a global scale. Process automation suppliers have always had some degree of project execution capabilities, but only recently have suppliers and end users begun to realize the true economic impact that precise and comprehensive execution capabilities can have on the success of an automation project and on plant lifecycle costs.

概述:

When a project is executed following the main automation contractor (MAC) method, front-end engineering and design (FEED) is conducted before actual delivery phases such as design, implementation, inspection, and shipment, to identify risks in advance and mitigate risks in delivery phases through the standardization of the basic functions and components.

概述:

Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.

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