Introduction
This paper introduces the ADMAG AXR 2-wire magnetic flomwmeter solution for chilled water application in air conditioning unit.
Benefits
- Cost reduction of supporting infrastructure by US$1,000 to $2,000 per unit.
- Lifetime energy savings.
- 4-wire comparable stable and accurate process control to maximize the productivity.
Application
- The utility process measurement is general application in all industry.
- The process temperature and flow volume of the chilled water varies as a result of the air conditioning system. The measurement stability under the fluid condition change is very important factor for the optimization of the air conditioning control, and energy saving.
- Traditionally, 4-wire magnetic flowmeter is applied for the chilled water measurement to respond the process condition change accurately.
Solution
ADMAG AXR |
Best-in-class performance.
The ADMAG AXR is the world's first 2-wire magnetic flowmeter which employs the unique "Dual Frequency Excitation Method," achieving 0.5% of rate of best-in-class accuracy and excellent stability for process measurement. In addition, the AXR key technologies," achieves the same level of noise immunity as 4-wire type under the fluid condition change and delivers enough performance to meet the requirement to apply in the control loop.
Dual Frequency Method
The dual frequency method successfully combines the best properties of low frequency excitation enabling the stability in measurement, and high frequency excitation delivering excellent noise immunity. As a result, AXR can suppress process-generated noise securing zero stability without sacrificing fast response time.
AXR Key Technologies |
(1) Super-high density coil
Yokogawa has developed a perfectly aligned "super high density" coil winding technique to maximize the S/N ratio. This new technology increased the number of coil turns by 1.5 times compared to 4-wire magemeters, and successfully increase the signal portion of S/N ratio.
(2) Mirror finished lining
Rough lining surface is likely to generate turbulent flow near electrodes, which results in larger flow noise. AXR employs a mirror finished lining to ensure a smooth surface. It minimizes flow noise by reducing the flow turbulence.
Field test result;
Application; Chilled water in air conditioning unit Flow span; 55m3/h (3.0 m/s)
Normal flow velocity; 30m3/h (1.7 m/s)
Damping; 5 sec.
Test Model; AXR080G
Chilled water measurement in air conditioning unit (80mm) |
AXR 2 wire type and AXF 4-wire type are serially installed in a chilled water line and the fluid temperature 15 to 20 deg.C. The piping is insulated with the insulating jacket. The flow span is 55m3/h, and normal flow velocity is 30m3/h. The flow velocity becomes 45m3/h once per an hour. AXR accurately follow the flow change and delivers the stable measurement equivalent to AXF 4-wire magmeter.
Reduced TCO & ECO Friendly
The ADMAG AXR 2-wire magnetic flowmeter can be installed in the 2-wire system without any AC power source, thus drastically reducing the initial instrumentation cost, and power consumption. The power consumption of 2-wire type is only 1-4% of that of 4-wire type, and contributes to the operation cost reduction. In addition, over 96% reduced power consumption contribute to the life time energy saving and reduce the carbon foot print.
Estimated cost reduction;
Initial Cost compared to 4-wire (cable length 100m)
US $1000 - $2000 /unit cost saving
Cable: $2 -$3/m
Conduit pipe: $5 -10/m (including construction cost) Power supply unit: $300
CO2 reduction;
73kg CO2 excretion can be reduced to 1.4kg /year
Průmysly
-
Power
In the mid 1970s, Yokogawa entered the power business with the release of the EBS Electric Control System. Since then, Yokogawa has steadfastly continued with the development of our technologies and capabilities for providing the best services and solutions to our customers worldwide.
Yokogawa has operated the global power solutions network to play a more active role in the dynamic global power market. This has allowed closer teamwork within Yokogawa, bringing together our global resources and industry know-how. Yokogawa's power industry experts work together to bring each customer the solution that best suits their sophisticated requirements.
-
Ropa a zemní plyn
Yokogawa has a wealth of experience in every part of the oil and gas business, from offshore and onshore facilities to pipelines, terminals, and deepwater operations. We provide solutions that enhance safety, ensure accurate and reliable operation, and increase plant efficiency.
-
Thermal
Thermal power using coal, oil or gas as fuel accounts for the majority of electric generation throughout the world.
-
Těžba ropy
The upstream industry includes offshore and onshore activities including wellhead automation, fractionation, completion, and separation to recover and prepare underground or underwater crude oil and natural gas.
As petroleum is brought to the surface, it must be separated prior to transport. Primary and secondary separation stages commonly distribute gas flow, water flow, and oil flow in three phase separation. Gas movement requires pipeline and can include a fractionation process in the upstream stage prior to movement. Liquids can be placed into a tanks or pipelines and sent for processing, requiring accurate level measurements.
-
Železo a ocel
In the iron and steel industry, it is crucial to improve the quality of not only products but also manufacturing and operation technologies, as well as to address environmental and energy-efficiency issues. Yokogawa helps customers to create the ideal plant and evolves with them for mutual growth.