"Leak Detection Guarantees Pipeline Safety as Your Business Grows"
Risk management is crucial when expanding your business. For example, when adding or expanding long range pipelines for LNG or liquid ammonia, ethylene, sulfur, compressed gas, or other hazardous substances, it is essential to form a risk prevention plan not only for inside the facilities but also for the surrounding areas. Failing to assemble the requirements for guaranteeing safety makes it impossible to add or expand plants, and potentially rules the company out from major business opportunities. The DTSX distributed temperature optical fiber sensor is a pipeline leak detection solution whose core value lies not only in avoiding risk during operations, but also in guaranteeing safety when adding or expanding plants. In certain projects, adding the safety instrumented systems that are key to those same applications wins approval from independent government agencies to install pipelines for liquid ammonia near residential areas. Pipelines that connect factories to shipping yards approximately 5 km away help customers expand their export businesses. And pipeline leak detection applications play a major role in developing new business.
What is the DTSX Distributed Temperature Optical Fiber Sensor?
The DTSX is a module that can be used as an optical fiber sensor to enable temperature monitoring over wide areas.
- Monitors the Entire Area 24 Hours a Day, 365 Days a Year
- Identifies Even Minor Leaks in 1-meter Units, and Triggers Shutdowns
- Avoid Risk while Keeping Running Costs Down
Solutions and Benefits
Monitors the Entire are 24 Hours a Day, 365 Days a Year
Optical fiber sensors along the surface of the pipeline notify you of leaks by detecting temperature changes. One DTSX and its software application cover up to 50 km of pipeline. Since it monitors 24 hours a day, 365 days a year with no blind spots, it is an ideal component of a risk prevention system.
Identifies Even Minor Leaks in 1-meter Units, and Triggers Shutdowns
Slight leaks in pipelines can grow to large disasters. However, detection through pressure drops, mass balance, modeling, and other techniques is difficult, and it is tricky to pinpoint a location. The DTSX leak detection application captures changes in the surface temperature of the pipeline in 1-meter units at least every 10 seconds. That means it can immediately detect leaks of any size, and even makes it easy to find the location of a leak. And as part of a total Yokogawa solution, you can install a safety system that links up with the leak detection function to shut down the pipeline.
Avoid Risk while Keeping Running Costs Down
Pipeline sensor installations only require optical fiber, so no control of power system lines are needed. Also, optical fiber sensors require almost no maintenance. You can decrease risk while minimizing running costs.
Chemical plants rely on continuous and batch production processes, each posing different requirements for a control system. A continuous process calls for a robust and stable control system that will not fail and cause the shutdown of a production line, whereas the emphasis with a batch process is on having a control system that allows great flexibility in making adjustments to formulas, procedures, and the like. Both kinds of systems need to be managed in available quality history of product, and to be able to execute non-routine operations. With its extensive product portfolio, experienced systems engineers, and global sales and service network, Yokogawa has a solution for every plant process.
Food & Beverage
In the food manufacturing industry, in addition to the conventional challenges of achieving both "ensuring food security and safety" and "cost reduction," ｍanufacturers are also working to cope with infectious diseases and labor saving.
YOKOGAWA supports ｍanufacturers to create comfortable workplaces by working closely, coping with challenges together, and proposing ideal factories suitable for operations.
Iron & Steel
In the iron and steel industry, it is crucial to improve the quality of not only products but also manufacturing and operation technologies, as well as to address environmental and energy-efficiency issues. Yokogawa helps customers to create the ideal plant and evolves with them for mutual growth.
LNG Supply Chain
YOKOGAWA has been engaging in LNG automation by supplying the latest sensors, analyzers, control and information systems for more than 50 years since LNG was first imported to Japan. YOKOGAWA is one of the biggest automation suppliers to the worldwide LNG supply chain, liquefaction, transportation, and regasification.
Mining & Metal
Mining operations produces valuable minerals or geological materials from the Earth. Economical recovery often requires high throughput and high availability of the process with low operation costs, and stringent safety and environmental regulations.
Oil & Gas
Yokogawa has a wealth of experience in every part of the oil and gas business, from offshore and onshore facilities to pipelines, terminals, and deepwater operations. We provide solutions that enhance safety, ensure accurate and reliable operation, and increase plant efficiency.
Oil & Gas Downstream
The oil & gas downstream industry has been facing an increasing number of challenges in recent years. These include the changing characteristics of the feedstock to be processed, aging of process facilities and equipment, rising cost of energy, lack of skilled plant operators who can run a refinery safely and efficiently, and the ever-changing requirements from both the market and the customer.
Over the years, Yokogawa has partnered with many downstream companies to provide industrial solutions focused on solving these challenges and problems. Yokogawa's VigilantPlant solutions have helped plant owners to achieve maximum profitability and sustainable safety within their plants.
In the mid 1970s, Yokogawa entered the power business with the release of the EBS Electric Control System. Since then, Yokogawa has steadfastly continued with the development of our technologies and capabilities for providing the best services and solutions to our customers worldwide.
Yokogawa has operated the global power solutions network to play a more active role in the dynamic global power market. This has allowed closer teamwork within Yokogawa, bringing together our global resources and industry know-how. Yokogawa's power industry experts work together to bring each customer the solution that best suits their sophisticated requirements.
Pulp & Paper
The paper and pulp industry is highly competitive and must meet ever-changing market needs. Yokogawa helps realize energy-efficient plants which are globally sustainable.
Related Products & Solutions
DTSX1 Fiber Optic Heat Detector
DTSX1 stores the functions required for heat detection in one box. DTSX1 analyzes the temperature data with high accuracy by measuring with fiber optic sensor cable and perform high temperature heat detection.
DTSX200 Distributed Temperature Sensor
The DTSX200 is a standard version that is ideal for temperature measurement, for medium-sized areas, and for areas where the distance of fiber optic sensor cables is short. It has excellent environmental resistance because it consumes less power and is less dependent on the temperature measurement environment.
DTSX3000 Distributed Temperature Sensor
The DTSX3000 is a distributed temperature sensor developed in response to the demand that “one unit be used to monitor temperature distribution a longer distance and a wider area”. A flagship model that meets the expectations for long-distance temperature measurement and high temperature resolution.
Fiber Optic Temperature Sensor DTSX
The DTSX fiber optic temperature sensor, which uses optical fiber for the temperature sensor, quickly detects and locates abnormalities in equipment by monitoring temperatures at production facilities located far away and across wide areas 24 hours a day, without omission. Highly accurate predictive maintenance avoids downtime and ensures stable plant operation.