Improved productivity with right-time maintenance
OpreX Asset Health Insights collects, refines, and aggregates operational data from distributed assets using IoT sensors. The service provides a 360° view across your operations using real-time data to help inform critical business decisions.
Built on decades of industry experience, OT domain knowledge, and supported by the latest IT technologies such as artificial intelligence (AI) and cloud, Yokogawa Asset Health Insights proactively monitors your assets and devices providing smarter insights faster.
Any asset type
Monitor any type of assets from sensors to pumps, chillers, compressors, turbines, and many others.
Examine each asset and situation from every angle, interact with data and explore what-if scenarios using real-time and historical benchmark data.
Predict future events using real-time operational data, take action before an asset fails and productivity is disrupted.
Company leaders and plant managers rely on Asset Health Insights to support important business objectives:
(CEO, CRO, COO)
- Drive digital transformation
- Manage change
- Maximize operational efficiencies
- Reduce risk to people, the environment and the business
(CIO, CTO, IT director)
- Streamlined systems
- Data accuracy, security, and integrations
- Define and achieve success metrics for operational efficiencies and performance
(Production, ops, maintenance, reliability)
- Understand asset performance
- Safety of staff and assets
- Asset reliability / availability
- Ongoing operational efficiencies and plant productivity
Real-time Efficiencies and Predictability
OpreX Asset Health Insights provides real-time intelligence to help monitor operational performance, perform predictive maintenance, flag anomalies, and take action before a disruption or failure occurs:
Asset benchmarking & KPIs
Establish operational performance metrics based on production targets and historical data. Create alerts to flag when the operation is under-performing. Provide recommended insights to improve asset efficiency.
Monitor operational efficiency and energy consumption by asset. Receive an alert if levels exceed established thresholds. Determine the cause and take action to eliminate excessive energy consumption.
Predict operational anomalies, expected next failure time, and receive recommendations to reduce the cost of spare parts and supplies. Enhance the workplace safety, minimize the overall time spent on assets, and avoid the production hours lost due to unplanned machine downtime,
Generate and prioritize alerts in different hierarchies from plant, system to asset. Provide an effective manner of collaboration and problem-solving for multiple teams who are responsible.
How it works
STEP 1: Asset strategy & placement
We help you identify all of the operational assets you want to track. Our Quick Connect process enables data sharing in minutes with new and existing sensors to track information such as pressure, flow, temperature, vibration, and other use cases.
STEP 2: Data and process configuration
Data collected is cleaned and optimized within the Yokogawa Cloud. We configure Asset Health Insights to monitor KPIs, failure criteria and other benchmarks you care about–with alerts and notifications for better situational awareness.
STEP 3: Monitoring and management
Business leaders and plant managers use real-time information from Asset Health Insights to examine and analyze the operation, taking action as needed.
View your Asset in the Yokogawa interactive dashboard
The product of decades of deep domain experience, the Asset Health Insights dashboard leverages artificial intelligence and machine learning to track and present data from every asset across your operation:
- Understand the status of your operation in real time
- Investigate alerts
- View detailed asset data down to the datasheet
- Confirm situations
- Act immediately
Recent Use Cases
A client in the aquaculture sector is using Asset Health Insights as a first step towards IIoT and digital transformation of people, processes, and technology. Yokogawa supported the client with a solution to limit time spent on manual checks and to improve the levels of automation in water quality maintenance (DO, pH, salinity, temperature). AHI enabled the data ingestion from probe sensors into a cloud environment, providing various real-time water tank insights and insights on shrimp health and the overall process productivity.
Pump Performance and Anomaly Detection
As part of a larger digital transformation initiative, a South American refiner needed to improve maintenance program and operational parameters to reduce costly downtime and operational costs. Asset Health Insights enhances the operational efficiency of pumps by collecting data on discharge pressure, suction pressure, flow rate, power, and more. This data is used to determine the performance gap between actual and ideal efficiency, as well as to estimate potential energy savings. The client can detect any abnormal processes with the aid of AI, alerting on-site engineers.
With Asset Health, the client has increased product quality, reliability, pump efficiency and warranty programs.
Join us in the cloud
Asset Health Insights is a complete, scalable, and dependable cloud-based service serving as an important step in your digital transformation journey. It is powered by Yokogawa Cloud and allows for a quick and simple setup that is infrastructure agnostic. Yokogawa supports clients with IIoT and smart manufacturing use-case identification.
Contact us to learn more about your opportunties or schedule a live demo.
Digital transformation is the novel use of digital technology to accelerate your company's business strategy.
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