制药

制药公司必须更好地使用和监控制造数据,实时改善质量管理,从而提高灵活性和敏捷性。制药专家与横河电机合作,一起研发生产解决方案,提供安全可靠的药品。我们共同借助于数字化转型和制造进步,满足监管要求,确保质量,加快上市时间,从而稳定、可靠地为患者供应药品。

 

优化运营

只有按时交付优质药品,制药公司才能取得成功。这就需要优化运营,集成系统,将数据数字化,并持续改进。通过利用客户和流程优势,智能工厂能优化整个设施。

Optmized Operation

一贯的品质

为了保证质量,需要管理数据、保持准确性并满足法规要求。横河电机提供工具、工作流程和用户定义的访问权限,支持这些目标的实现,使团队能够高效地跟踪进度、管理偏差。

Consistent Quality

加速上市

制药公司希望加速开发过程。横河电机提供完整的解决方案,将化学、生产和控制(CMC)领域与工厂的其他领域连接起来。借助横河电机的解决方案,客户可以缩短从开发到生产的交货周期。

Time to Market Acceleration

 

将药物发现与生产相连接

生物技术和药物开发技术日新月异。生物技术的进步和研究效率的提高,支持不断创新,挑战未满足的医疗需求。

 

数字化转型

制药行业面临着两难境地,即在不断上升的质保合规成本和必须创造利润之间取得平衡。横河电机旨在通过实施制药4.0的要素来克服这一挑战,从而带来显著的长期效益。

 

 

幸福健康

所有患者都应获得安全可靠的药物。我们的共同创新之旅有助于确保稳定、高效地供应高质量、安全的药品,从而为拥抱全球和谐的未来做出贡献。

详细介绍

优化运营

在加速自动化和优化、减少停机时间、提高交付高质量药物的效率方面,数据共享至关重要。横河电机精心设计的解决方案在整个组织内收集和传达数据,为互联、自动化的工厂提供支持。它们集成数字技术,实现测量、控制和系统解决方案的无缝集成。在整个产品生命周期中,数据始终保持完整、准确。

Optimized Production - Measurement

测量

准确的测量和安全的数据记录仪是实现坚实的基础必不可少的。传感技术知识对于工业和工程领域至关重要。分析传感器是创造价值的关键。我们面临的挑战是,如何从传感转向为数据增值。为了提高盈利能力和可持续性,必须收集更广泛的传感器数据或使用高度准确的工厂数据。

Optimized Production - Analysis

分析


效率低会导致工作时间增加、生产损失,我们要减少此类问题。此外,还要改进过程数据分析,避免损失;推进优化控制,实现制药4.0,实现产品连续生产,多台设备同时运行,同时遵守法规。

Optimized Production - Integration

集成


我们要寻找高效的工具,以便访问和分析分散在公司各处的数据,从而做出明智的决策;减少因意外故障导致的停机,同时减少不必要的维护活动。

一贯的品质

横河电机支持质量管理团队管理数据、确保准确性并遵从法规,并了解无论员工经验如何,都要遵循SOP(标准作业程序),这一点很重要。通过可靠的流程和控制,才能实现成功。横河电机与制药合作伙伴合作,通过最大限度地减少错误和污染,并使用经批准的制造系统,防止错误发生,并把质量放在第一位。

加速上市

制药商旨在通过创造并提供创新药物来满足医疗需求。横河电机与客户共同创新,提供数字孪生等技术,精简实验室、试验和制造的数据共享。

参考

概述:
  • 尖端生物制药工厂使用CENTUM,VP Batch,Exaquantum和PRM。
  • 大型生物科技生产设施的整体系统集成。
概述:
  • Yokogawa provides CENTUM VP with Batch Recipe Management Package for new fine chemical plant.
  • Yokogawa's CENTUM VP complies with the requirement of Good Automation Manufacturing Practices(GAMP).
概述:
  • 通过FAST / TOOLS监控不间断生产医用氧气。
  • 定期进行审核,要求可追溯性并保留所有批量生产活动的历史记录。
概述:

千寿制药选择横河电机的Oprex EMS以确保生产质量。
EMS有助于提高运营效率,同时遵守GMP和其他指南。

概述:
  • RotaMASS was chosen to work with weight measurements and/or differential pressure transmitters for extremely accurate measurements.
  • The customer recognized the product's advantages: reliability, accuracy, guaranteed draining system, easily cleaned system, no moving parts, directly built into the pipelines, low pressure losses.
概述:

Kyowa Hakko Bio monitors vibration trends with Yokogawa's Sushi Sensors to prevent unexpected equipment failures.
By using eServ, sensor data and maintenance information are shared with everyone involved in manufacturing.

概述:

Wide and Clear
Confocal Scanner Unit

概述:
  • For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
  • You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.
概述:

The discharge of improperly treated industrial chemicals and fuel gas can have a major impact on the environment, posing a serious threat to public health. Concurrent with the global growth of manufacturing operations to keep pace with market trends, many countries are taking measures to deal with environmental problems.

概述:

For the management of raw materials in the pharmaceutical and cosmetics industries, a manual titration method presents many difficulties. Yokogawa developed the NR800 FT-NIR Analyzer, and with this system, measurements are reliable and stable. It is much easier to control quality.

概述:

Cell stage categorized using FucciTime lapse imaging of Fucci-added Hela cells was conducted over 48 hrs at 1 hr intervals. Gating was performed based on the mean intensities of 488 nm and 561 nm for each cell. They were categorized into four stages, and the cell count for each was calculated.

概述:

Faster, Brighter, and More Versatile Confocal Scanner Unit

概述:
  • Colony Formation
  • Scratch Wound
  • Cytotoxicity
  • Neurite Outgrowth
  • Co-culture Analysis
  • Cell Tracking
概述:

Eliminating the wire using wireless transmitter is the perfect solution for rotating equipment. It establishes data collection between the transmitter and the gateway by reliable communication even though the dryer was rotating.

概述:

SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

概述:

This introduces a system that uses Ethernet communications to acquire measured values, target values, and control output values from a controller installed on site into a PLC at high speed (ten units' worth within one second).

概述:

In semiconductor manufacturing processes, a deficient clean room environment can lead to defects and wasted resources, making a strictly controlled clean room indispensable. Maintaining the environment in the clean room requires control of air filters, HVAC systems, room temperature, humidity, airborne particles, and other factors.

概述:

In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

概述:

Performing control while changing the set point temperature moment by moment is called running a program pattern (or simply running a program). Sterilization and pasteurization require maintaining specific temperatures for specific durations. 

概述:

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

概述:

In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.

概述:

What if you could detect signs of abnormalities in bus ducts (bus bars) quickly during maintenance and inspection work and respond to them at just the right time? Yokogawa DTSX monitoring solution constantly monitors connections that tend to deteriorate over time and contributes by pinpointing abnormality locations and reducing workload of maintenance personnel, helping to ensure stability in plant operations.

概述:

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

概述:

Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

概述:

Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

概述:
  • Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
  • Lineup of models for up to 450 inputs.
    Allows multipoint monitoring and recording on a single unit.
  • Easily enables network-based data management. 
    file transfers, Web monitoring, and alarm e-mail
概述:

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

概述:

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

概述:

Blending plays a key role in industries such as food, healthcare and chemicals etc. Temperature and vacuum measurements are very important in minimizing the moisture content to ensure the quality of the final product. Strictly maintaining them throughout the process ensures the final product yield.

概述:

One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.

Industry:Power, Pharmaceutical, Common

概述:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

概述:

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

概述:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

概述:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

概述:

From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.

概述:

This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

概述:

The first stage in creating next-generation production control system that achieves innovative plant operation is providing "Visualized operation". "Visualized operation" for the customer means that he can reliably access and visualize plant data regardless of plant location and time.

概述:

Lonza's Riverside plant manufactures bulk active ingredients for the pharmaceutical industry. A new, fully automated multipurpose reactor train was installed in early 1996. The train includes ten 500 to 1500 gallon vessels used for reaction, distillation, phase separation, and crystallization; two centrifuges for isolating finished products; and two dryers. 

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产品概述
概述:

The Yokogawa business vision states that the company endeavors to achieve Net-zero emissions, ensure the Well-being of all, and make a transition to a Circular Economy by 2050. 

概述:

YOKOGAWA will contribute to technology evolution particularly in measurement and analytical tools to help build a world where researchers will increasingly focus on insightful interpretation of data, and advancing Life Science to benefit humanity.

概述:

SMARTDAC+配备高级安全功能选项“/AS”,符合美国 FDA 21 FDA 21 CFR Part 11的严格要求,并支持符合WHO、MHRA和FDA的PIC/S和ALCOA+的 DI。

概述:

Our approach is to leverage state-of-the-art technologies for real-time monitoring and predictive control that allow virtual environments where "digital twin" processes can provide distinct advantages.

概述:

通过采用环境监测系统,我们能够在细胞存储设施中创建一个可以控制质量的环境,保持高水平的安全性。

概述:

凭借在IT、操作和控制技术方面的丰富知识和经验,横河电机旨在建立管理人员皆可利用的先进改进周期,最终与客户携手实现制药工业4.0。

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