Production Dashboard System

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Key areas for Operational Excellence Transformation

Operational Excellence Transformation is Yokogawa and KBC’s co-innovated portfolio of solutions and services.We provides comprehensive solutions for business automation in all four areas using consulting and digital technology.

Operational Risk Management

Yokogawa's Operational Risk Management deals with managing safety, health and environmental risks on both individual and process levels in a reliable and risk-free manner. It involves the end-to-end process of designing, visualizing and orchestrating plant production and business systems.

Key Operational Competencies in Operational Risk Management

  • Process Safety Management: Maintain License to Operate, preserve Business Reputation, and create value by utilizing and adhering to operating integrity processes to prevent loss of containment or catastrophic loss
  • Personal Safety Management: Protect human assets by providing safe practices to improve behaviour and culture
  • Environmental Management: Provide processes to protect the environment through operating integrity, and ensure compliance with environmental, regulatory and/or internal requirements
  • Community Relations: Define and establish processes and protocols to communicate and implement emergency response plans, and enhance interactions in the community
  • HSSE Reporting and Compliance: Assure visibility and achievement of HSSE goals and compliance requirements, by monitoring, learning and improving continuously through processes, initiatives and KPIs
  • Plant Protocols and Security: Provide processes and strategies to protect assets and infrastructure from threats, and control access to vulnerable processes and equipment

By combining Yokogawa’s product portfolio and KBC’s consulting services, we provide our customers best practices and domain knowledge that empower them to improve their operations, as well as a digital platform that supports such activities and initiatives. Our Operational Risk Management scope does not only cover partial improvements in the organization, but also optimizations in plant operations to achieve continuously improving safety, reliability and operability.

 

·Supply Chain Optimization

- Optimize management of supply, whether oil in the ground or feedstocks for a refinery or chemical asset, in light of product market demands. This provides operators with the agility to take full advantage of market conditions.
·Asset Operations and Optimization
- Optimize the potential of physical assets, by pushing throughput and maximizing the production of the highest value products, whilst minimizing variable costs such as energy.
- Deliver small and large capex projects, on time and on budget, to deliver growth and meet environmental requirements.
·Asset Management and Integrity
- Confidently ensure asset reliability and availability, whilst controlling maintenance costs. This assures the asset always meets expectations and is always available to capitalize on short term market opportunities. 


Production Dashboard System

Production Dashboard

Yokogawa’s Production Dashboard System is a unified platform enable you to unlock the true potential of your valuable production assets.

Production Supervisor VP monitors and visualizes KPIs, inventory and process data by effectively collating key production and quality information. All users benefit from the ability to personalize the portal window, the visual representation helps to improve business performance.

Enabling Real-Time KPI Management

Production Supervisor enables users to see live production performance information via its easy to configure user interface. Production supervisor aids problem solving and the identification of root causes along with possible countermeasures using Production Supervisors drill-down functionality.

Linking with other information such as historic process and event data provides a valuable insight into diagnosing production problems. Production supervisor promotes management by exception by utilizing KPI's this dramatically reduces the amount of information that supervisory staff need to receive by using SharePoint web parts users can quickly configure the required KPIs that can be grouped within a hierarchy.

Objectives:

  • Enables users to see "live" production performance
  • Incorporates a drill-down function that helps users identify root cause of problems and possible countermeasures
  • Enables management by exception at a KPI level

Features and Functions:

  • Role-based portal easily tailored to specific user needs
  • High resolution views of aggregated information presented in context to time, materials, and plant topology     
  • Definition and calculation of KPI's using ready-made templates
  • Drill-down function for root-cause identification
Production Dashboard View
Production Dashboard

Benefits

Production supervisor bring fundamental benefits to production management and other key users. These include facilitating timely and effective decision making, the promotion of proactive problem solving, and possible root cause identification.

Eliminating information overload by presenting context and role-based information supporting health and safety, environment and financial regulatory compliance. Providing active annunciation of KPI excursions, to promote management by exception.

 

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