The FLEXA™ series analyzers are modular-designed analyzers used for continuous online measurements in industrial installations. They offer single or dual sensor measurement, making them the most flexible 2-wire analyzer available.
With the FLXA202, there is no need for multiple analyzers, since it is easily scalable at the site location by swapping the internal measurement module to what is needed, giving you more flexibility and optimizing your OPEX.
Through the installation of up to two sensors, FLXA202 realizes interruption-free measurement even during maintenance. For dual sensor measurement, the sensor modules must be the same parameter – pH/ORP and pH/ORP, SC and SC, and DO and DO. Dual sensor measurement offers additional functionalities including a variety of calculated data from the two measuring parameters, as well as, the option to program the analyzer as a redundant system.
With the FLXA202, one analyzer can accept any of four types of measurements: pH/ORP, Contacting Conductivity (SC), Inductive Conductivity (ISC) and Dissolved Oxygen (DO)Sensors with self-diagnostics capabilities. Additional functions include:
The FLEXA™ series analyzer provides improved operability with intuitive touchscreen operation, featuring a clear display and user-friendly indication with 12 languages. A quick setup menu for immediate measurement and a display of sensor status and estimated maintenance time improve efficiency. The interactive screen is housed in a robust aluminum die-cast housing (FLXA202) or a plastic construction (FLXA21).
The FLEXA™ series analyzer features a modular design with replaceable sensor modules, enabling the construction of a variety of systems. Users can opt to do without a display and can also select the case material (plastic or stainless steel).
|Area Classification||General Purpose
Class I Div II (without the use of IS Barrier)
Class I Div I (with the use of IS Barrier)
Class I Div II (without the use of IS Barrier)
Class I Div I (with the use of IS Barrier)
|Enclosure Material||Aluminum alloy die cast with epoxy coating (Standard offering
Aluminum alloy die cast with urethane or high anti-corrosion coating (available upon request)
|Housing Rating||IP66 (except Canada), Type 4X (except Canada), Type 3S/4X (Canada)||IP66/ NEMA 4A/ CSA 3S|
|Power Supply||2-wire 24VDC Loop Powered||2-wire 24VDC Loop Powered|
|Output Signal||Bi-directional HART digital communication, superimposed on mA (4-20mA) signal||Bi-directional HART digital communication, superimposed on mA (4-20mA) signal
Optional FF (FOUNDATION Fieldbus) and PF (Profibus) communication
Between measuring plant and control rooms, especially when the distance between these places is greater than the length of the standard appropriate electrode cables, the connecting equipment can be an expedient method for connecting sensor cables to a measuring instrument.
One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.
The level of dissolved oxygen is critical to the quality and consistency of any brew. Too little dissolved oxygen results in the fermentation step of the process will lead to: off flavors (e.g. poor removal of diacetyl and acetaldehyde), poor yeast crop in terms of quantity and vitality, and low ester and alcohol production.
The control of the world's water resource is arguably one of the most important issues. Water demand from industry and domestic users is set to rise throughout the industrialized world. Yokogawa has been applying minimized maintenance measurement systems.
Wet scrubbers are used in utilities, paper mills, and chemical plants to remove sulfur dioxide (SO2) and other pollutants from gas streams. Undesirable pollutants are removed by contacting the gases with an aqueous solution or slurry containing a sorbent. The most common sorbents are lime, Ca(OH)2, and limestone, CaCO3.
For control of batch neutralization, a pH measurement coupled with a timer-controlled chemical feed scheme provides very satisfactory results.
This system can be adapted for either acid waste or alkaline waste neutralization.
The term "cooling tower" is used to describe both direct (open circuit) and indirect (closed circuit) heat rejection equipment. Cooling towers are heat-transfer units, used to remove heat from any water-cooled system. The cooled water is then re-circulated (and thus, recycled) back into the system. Since the process water is re-circulated, the mineral concentration increases as a result of the evaporation.
Industry:Refining, Food and Beverage, Power, Oil and Gas, Pulp and Paper, Chemical
The proliferation of microorganisms and the resultant formation of slime is a problem which commonly occurs in aqueous systems. Problematic slime producing microbes may include bacteria, fungi and/or algae. Slime deposits typically occur in many industrial aqueous systems including cooling water systems, pulp and paper mill systems, petroleum operations, clay and pigment slurries, recreational water systems, air washer systems, decorative fountains, food, beverage, and industrial process pasteurizers, sweetwater systems, gas scrubber systems, latex systems, industrial lubricants, cutting fluids, etc.
There are a number of suppliers of oil and fat products used for edible purposes. These products include, but are not limited to olive oil, peanut oil, soybean oil, sunflower oil, lard, shortening, butter, and margarine. The raw materials for these products include animal by-products, fleshy fruits (palm and olive), and oilseeds.
Industry:Food and Beverage
Caustic soda and hydrochloric acid, produced in electrolyzer plants, are fundamental materials used in varieties of industries; chemicals, pharmaceuticals, petrol-chemicals, pulp and papers, etc. Profit is the result of the effective production with minimized running / maintenance cost. Proper control of the process brings you stabilized quality of products with the vast operational profit.
The kraft process (also known as kraft pulping or sulfate process) describes a technology for conversion of wood into wood pulp consisting of almost pure cellulose fibers. Wood chips are by harsh chemicals (white liquor) to produce pulp and spent liquor (black liquor).
Process liquid analyzers such as pH meters, conductivity meters, ORP meters, and density meters play an important role at electrolysis plants in the control of concentrations of various process solutions. This requires both precision and stability under harsh conditions that include highly corrosive substances, high temperatures, and many impurities.
Control of sodium chloride (NaCl) concentration at a salt dissolver where solid salt is dissolved in water, is highly important because of the electrolysis efficiency. A conventional way of measuring the concentration of supersaturated NaCl solution had been performed by using non-contact type sensors (e.g., γ-ray density meter) since NaCl, impurities, and precipitates are in the solution.
Most zinc are produced at hydrometallurgically, where a high-grade zinc product can be obtained and valuable metals mixed in the raw material can be recovered. In the hydrometallurgy, the raw material of zinc concentrate is roasted and then dissolved in sulfuric acid to remove impurities. The process called leaching and pH control of the leachate is important.
In a semiconductor plant, a variety of chemicals are used in various manufacturing processes. The chemicals used for specific purposes are produced by diluting raw liquid with demineralized water using in diluting equipment, and the control of the concentration at this point is performed by conductivity measurement.
In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.
Cyanide-bearing wastewater from mining and electroplating facilities and certain types of chemical plants is toxic and must be treated by oxidation with chlorine or chloride to bring the cyanide concentration within regulatory limits.
Industry:Electrical and Electronics
Continuous technology improvement is ongoing in the pulp & paper industry to obtain the best possible performance. Problems at the wet end (stock preparation) can rarely be corrected downstream. That is why monitoring and controlling pH in pulp stock is critical to the paper making process. Essentially, at every stage in the manufacture of paper, correct pH values play a vital role.
The detectors used to perform dissolved oxygen (DO) measurement in oxidation ditch type sewage treatment plants tend to become dirty quickly and require frequent cleaning. It has been d ifficult to remedy this problem inexpensively. One solution that significantly reduces the sensor maintenance workload is the use of float holders.
Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.
Continuous technology improvement is ongoing in the pulp & paper industry to obtain the best possible performance. The improved plant performance translates to the higher quality improvement and lower cost, and simultaneously environmental friendly plant operation.
Wastewater from electroplating facilities and certain types of chemical plants contains toxic forms of hexavalent chromium such as chromate and dichromate. The hexavalent chromium in this wastewater must be reduced before the water can be discharged. This requires a two-step process: hexavalent chromium (CR6) is reduced to trivalent chromium (CR3); and CR3 is precipitated as chromium hydroxide.
Industry:Electrical and Electronics
Many Ethanol plants running today are using a combination style pH electrode with a non-flowing reference to measure pH in the Mash Slurry transfer line from the Mash slurry mix tank to cook. The Mash is being pumped out of the Mash Slurry tank is at approximately 180 °F and 40 to 60 psig.
Removal of free oil and grease from a wastewater stream reduces the potential for equipment problems to occur further downstream. There are three forms of oil encountered in wastewater treatment at a refinery.
Sour Water is the wastewater that is produced from atmospheric and vacuum crude columns at refineries. Hydrogen sulfide and ammonia are typical components in sour water that need to be removed before the water can be reused elsewhere in the plant. Removal of these components is done by sending the sour water from the process to a stripping tower where heat, in the form of steam, is applied.
Power plant boiler houses designed to burn coal or high sulfur oil are required by Federal and State pollution regulations to "scrub" (remove) sulfur dioxide from flue gasses to meet emission limits. SO2 in flue gasses is known to be harmful to the environment, as it is one contributor to the formation of acid rain. pH control is critical for the proper functioning of the scrubber system.
United States Pharmacopoeia (USP) is the governing body responsible for issuing guidelines for the pharmaceutical industry. Implementing these guidelines is required for companies that bring drugs to the US market. This means that USP is important to all pharmaceutical companies, period.
Seawater leak detection is the post-condensation water quality management processes. Damage to the ion exchange resin, which deionizes the supplied water, is also monitored during this process, and both of these applications are executed by a conductivity analyzer.
Sodium chlorate is an inorganic compound with the chemical formula NaClO3. It is a white crystalline powder that is readily soluble in water. It is hygroscopic. It decomposes above 300 °C to release oxygen and leave sodium chloride. Several hundred million tons are produced annually, mainly for applications in bleaching paper.
In flue gas desulfurization systems that use magnesium hydroxide (Mg(OH)2) slurry, the consumption of the desulfurization agent (Mg(OH)2) is controlled by using online pH analyzers. A great concern in the pH measurement is heavy staining of the pH electrodes by the Mg(OH)2 slurry. To ensure accurate measurement, frequent cleaning of the electrodes with an acid is required, adding to both maintenance workload and cost.
To defray energy costs, many industrial plants have their own boilers to generate steam to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels.
Yokogawa has been offering the EXA200 series two- wire liquid analyzer for processes since 1990. This analyzer has been used in various fields including the quality control of raw materials in process plants in the electric power and petrochemical industries, reaction management of products, quality control in waste water facilities, and quality monitoring of river water and tap water.
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