Heat treatment application: SMARTDAC+ AI-Based Equipment/Quality Easy Predictive Detection

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Having any of these problems?

  • Want to prevent unexpected product quality degradation
  • Unexpected production line shutdown due to equipment malfunction impacts the production plan
  • Preventive maintenance is expensive
  • Fewer skilled personnel, insufficient skill transfer
  • Past recorded data is stored, but not effectively utilized

Having any of these problems?

 

Solutions with Easy Predictive Detection

SMARTDAC+ AI notifies you of the deterioration of equipment and product quality degradation!

  • Always monitor the status with Health Score
  • AI notifies you of prediction of abnormalities on site
  • Optimizing costs by performing predictive maintenance rather than preventive maintenance
  • AI makes a steady judgment like experienced operator
  • Easy to create predictive detection models and profile trends from past recorded data (no AI knowledge and consulting required)

Solutions with Easy Predictive Detection

 

Heat treatment: Continuous furnace application

Measured data: Temperature, valve opening position, and others

Example: Applying the Health Monitor function

Requirement:
Want to reduce product quality defects, furnace downtime, and other problems by capturing prediction of temperature abnormalities caused by burner failure, poor furnace seal, and other factors before alarms occurs

Heat treatment: Continuous furnace application

AI makes a judgement for each specified predictive detection section
AI makes a judgement for each specified predictive detection section


  • Before a quality defect occurs, detect abnormal prediction by the changes in the health score
  • Enables maintenance and repair before equipment malfunctions
  • Can be used as a timing index for pipe cleaning, etc

Heat treatment: Batch furnace application

Measured data: Temperature and others

Application example: Profile function

Requirement:
Want to detect temperature abnormalities caused by heater failure, poor furnace seal, and other factors before problems occur, and then respond quickly

Heat treatment: Batch furnace application

Example: Applying the Health Monitor function


  • Immediately detects when temperature deviates from an allowable range in real time

System overview and configuration

SMARTDAC+ Equipment/Quality Easy Predictive Detection is an industry-first feature*1 that uses AI in a recorder or data logger to utilize past recorded data for predictive detection of abnormalities. This function can be easily used without knowledge of AI, and it is possible to directly check the deterioration status of equipment and product quality that could only be judged by experts.
*1 Based on in-house research of April 2022

System overview and configuration

Click here for details >>Equipment/Quality Easy Sign Detection

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