Having any of these problems?
- Want to prevent unexpected product quality degradation
- Unexpected production line shutdown due to equipment malfunction impacts the production plan
- Preventive maintenance is expensive
- Fewer skilled personnel, insufficient skill transfer
- Past recorded data is stored, but not effectively utilized
Solutions with Easy Predictive Detection
SMARTDAC+ AI notifies you of the deterioration of equipment and product quality degradation!
- Always monitor the status with Health Score
- AI notifies you of prediction of abnormalities on site
- Optimizing costs by performing predictive maintenance rather than preventive maintenance
- AI makes a steady judgment like experienced operator
- Easy to create predictive detection models and profile trends from past recorded data (no AI knowledge and consulting required)
Heat treatment: Continuous furnace application
Measured data: Temperature, valve opening position, and others
Example: Applying the Health Monitor function
Want to reduce product quality defects, furnace downtime, and other problems by capturing prediction of temperature abnormalities caused by burner failure, poor furnace seal, and other factors before alarms occurs
AI makes a judgement for each specified predictive detection section
- Before a quality defect occurs, detect abnormal prediction by the changes in the health score
- Enables maintenance and repair before equipment malfunctions
- Can be used as a timing index for pipe cleaning, etc
Heat treatment: Batch furnace application
Measured data: Temperature and others
Application example: Profile function
Want to detect temperature abnormalities caused by heater failure, poor furnace seal, and other factors before problems occur, and then respond quickly
- Immediately detects when temperature deviates from an allowable range in real time
System overview and configuration
SMARTDAC+ Equipment/Quality Easy Predictive Detection is an industry-first feature*1 that uses AI in a recorder or data logger to utilize past recorded data for predictive detection of abnormalities. This function can be easily used without knowledge of AI, and it is possible to directly check the deterioration status of equipment and product quality that could only be judged by experts.
*1 Based on in-house research of April 2022
Click here for details >>Equipment/Quality Easy Sign Detection
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Related Products & Solutions
SMARTDAC+TM GM10 data logger has a modular architecture that can acquire necessary data. By supporting not only I/O but also many communication protocols such as 920MHz wireless, Modbus and so on. Monitor and setting changes are available through Bluetooth. Supporting FDA 21 CFR Part11 and AMS2750E/NADCAP.
Touch Screen GP10/GP20
The SMARTDAC+TM GP10/GP20 is a portable paperless recorder with a modular architecture on the back panel and has a data logging function to acquire the required data. By supporting not only I/O but also many communication protocols, you can connect to various devices. AI function as standard. Supporting FDA 21 CFR Part11 and AMS2750E/NADCAP.
Touch Screen Paperless Recorder GX10/GX20
The SMARTDAC+TM GX10/GX20 is a panel mount paperless recorder with a modular architecture on the back panel and has a data logging function to acquire the required data. By supporting not only I/O but also many communication protocols, you can connect to various devices. AI function as standard. Supporting FDA 21 CFR Part11 and AMS2750E/NADCAP.
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