Heat treatment application: SMARTDAC+ AI-Based Equipment/Quality Easy Predictive Detection

• Want to prevent unexpected product quality degradation
• Unexpected production line shutdown due to equipment malfunction impacts the production plan
• Preventive maintenance is expensive
• Fewer skilled personnel, insufficient skill transfer
• Past recorded data is stored, but not effectively utilized

• Always monitor the status with Health Score
• AI notifies you of prediction of abnormalities on site
• Optimizing costs by performing predictive maintenance rather than preventive maintenance
• AI makes a steady judgment like experienced operator
• Easy to create predictive detection models and profile trends from past recorded data (no AI knowledge and consulting required)

Example: Applying the Health Monitor function

Requirement:
Want to reduce product quality defects, furnace downtime, and other problems by capturing prediction of temperature abnormalities caused by burner failure, poor furnace seal, and other factors before alarms occurs

Application example: Profile function

Requirement:
Want to detect temperature abnormalities caused by heater failure, poor furnace seal, and other factors before problems occur, and then respond quickly

SMARTDAC+ Equipment/Quality Easy Predictive Detection is an industry-first feature*1 that uses AI in a recorder or data logger to utilize past recorded data for predictive detection of abnormalities. This function can be easily used without knowledge of AI, and it is possible to directly check the deterioration status of equipment and product quality that could only be judged by experts.
*1 Based on in-house research of April 2022