Safety Instrumented System (SIS)

ProSafe-RS 시리즈는 SIL 애플리케이션에 대한 국제 안전 표준을 준수합니다.

산업 공정 및 플랜트는 인력, 자산, 플랜트 내부 및 외부 환경에 영향을 미칠 수 있는 잠재적인 사고에 대한 관심이 점차 늘어 가고 있습니다. 안전 계장 시스템 (SIS)은 이러한 공장의 사고 위험을 크게 줄일 수 있습니다.

Yokogawa는 플랜트 안전 계측 기능의 수명 주기 관리를 중요하게 생각하며 산업 공정 안전 부문을 위한 플랫폼을 제공합니다. Prosafe-RS Lite는 SIL 2와 호환되며, Prosafe-RS SIL 3와 호환되는 애플리케이션과 모두 TUV Rheinland 인증을 획득했습니다.

  • SIS (Up to SIL 3) ProSafe-RS

    ProSafe-RS는 IEC 61508에 명시된 SIL(Safety Integrity Level) 3을 충족하는 것으로 독일 인증 기관(TÜV)의 인증을 받은 안전 계측 시스템입니다.

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  • Solid-state SIS (Up to SIL 4) ProSafe-SLS

    Solid-state 컨트롤러인 ProSafe-SLS는 본질적인 Failsafe 성능과 10ms 응답속도를 제공하고 있습니다. ProSafe-SLS 높은 무결성 안전 요구 사항에 대한 솔루션이며 해저뿐만 아니라 육상 파이프 라인 보호 시스템에 사용됩니다. 열악한 환경에서 가장 신뢰할 수 있는 솔루션으로 입증되었습니다.

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  • 소프트웨어 기반의 Sustainable SIS 솔루션

    Sustainable SIS 솔루션은 Prosafe-RS 및 Prosafe-SLS와 통합된 프로세스 안전 최적화 및 개선을 위한 소프트웨어 기반의 솔루션입니다. 전체적인 안전 라이프사이클 기간 동안 최적의 운영 비용(OPEX)으로 적절한 안전 성능을 유지합니다.

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Details

안전 애플리케이션

Yokogawa의 ProSafe 시스템은 석유 및 가스, 석유 화학 및 화학 제품, 컨벤셔널 및 원자력 산업 분야등 다양한 응용 분야에 우수한 솔루션을 제공합니다.

비상 정지 시스템 (ESD)

IEC 61508 국제 기능 안전 표준을 준수하고 분산 제어 시스템 (DCS)과 완벽하게 통합되는 ProSafe 솔루션은 위험한 상황이 발생할 경우 플랜트가 안전하게 차단되도록 하여 플랜트 안전을 향상시킵니다.

버너 관리 시스템 (BMS)

Yokogawa의 ProSafe-RS는 소각로, 보일러 및 보일러의 BMS 버너 차단 시스템으로 사용할 수 있습니다. 여기에는 폭발 방지 및 플랜트 안전을 보장하는 안전 차단 메커니즘이 포함됩니다.

화재 및 가스 시스템 (F&G)

화재 및 가스 안전 시스템을 통합하면 심각한 위험을 야기하기 전에 안전하지 않은 조건을 감지하여 인력 및 플랜트 장비의 안전을 보장합니다.   

 

높은 무결성 압력 보호 시스템 (HIPPS)

해저 및 육상 파이프라인 보호 시스템 및 화학 공정 플랜트에 사용되는 안전 계장 시스템은 높은 무결성 안전 요구 사항에 대한 신뢰할 수있 는 솔루션을 제공합니다.

광범위한 SIL 표준을 포괄하는 Prosafe 시리즈

ProSafe 시리즈는 제3자 인증기관으로부터 SIL(Safety Integrity Level) 인증을 받은 제품입니다. ProSafe 시리즈에는 SIL2(ProSafe-RS Lite), SIL3(ProSafe-RS), SIL4(ProSafe-SLS)의 세 가지 모델 라인업이 있으며 광범위한 SIL 표준을 포괄합니다.

SIS (Up to SIL 3) ProSafe-RS

SIS (Up to SIL 2) ProSafe-RS Lite

Solid-state SIS (Up to SIL 4) ProSafe-SLS

Software Based Solution Sustainable SIS

안전 컨설턴트 서비스

Yokogawa는 IEC 61508 및 IEC 61511 표준을 충족하는 산업 안전 시스템을 공급하기 위해 최선을 다하고 있습니다. 안전 관리는 오늘날 많은 프로세스 공장에서 점점 더 중요한 역할을 하고 있으며, IEC 61508, IEC 61511 및 ISA 84.00.01과 같이 널리 인증된 안전 표준은 전 세계 공정 플랜트에서보다 엄격한 안전 요구 사항을 조성하는 데 도움이 되었습니다.
Yokogawa에서는 안전 전문 부서가 안전 표준 준수를 보장하며 교육을 통해 안전성 평가 인증서 발급을 합니다.
자세한 내용은 Yokogawa Europe website를 방문해주시기 바랍니다.

TÜV Rheinland 기능 안전 프로그램의 교육

TÜV Rheinland logoYokogawa는 TÜV Rheinland Industrie Service GmbH의 TÜV Rheinland 기능 안전 프로그램의 과정을 제공합니다. 
자세한 사항은 Trainings of the TÜV Rheinland Functional Safety Program 웹사이트로 방문해주시기 바랍니다.

자료실

Overview:
  • Modern waste to energy facility in UK uses CENTUM CS 3000 and ProSafe-RS
  • Lakeside exports at least 34MW per hour to the country's national grid
Overview:
  • Operational Excellence by Asset Maximization, Utilizing Yokogawa's DCS, SIS, Analyzers, and Field Instruments.
  • The CENTUM VP PCS and ProSafe-RS SIS were integrated using the same engineering environment.
  • Nearly 60 gas chromatographs and a large number of other types of analyzers in several analyzer houses.
Overview:
  • Integrated CENTUM VP and ProSafe-RS Systems Ensure Nonstop Operation of ADU/DKU Processes.
  • "This is a real VigilantPlant! We will continue to improve our production efficiency."
Overview:
  • Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
Overview:

Sandi Electricity Company selected Yokogawa to replace Foxboro IA Series at its power plant.
Yokogawa carefully extracted the configuration of old systems and successfully replaced with CENTUM VP and ProSafe-RS.

Overview:
  • Completion of First FPSO Project for Prosafe Production Services Pte Ltd
  • Integrated Control & Safety System (ICSS) makes possible centralised plant supervision and management of all control and safety functions on this FPSO.
Overview:
  • HMEL selected an integrated solution from Yokogawa
  • Yokogawa India oversaw and implemented the engineering, installation, and commissioning of the refinery
Overview:
  • Online hot cut over from the legacy Honeywell TDC3000 to the Yokogawa CENTUM CS 3000.
  • The work was successfully completed 48 days ahead of schedule and without disruption to operations.
Overview:
  • Reinstrumentation project at HDPE plant replaced legacy pneumatic instruments and PLCs with integrated CENTUM CS 3000 PCS and ProSafe-RS SIS.
  • HART field devices can be monitored from the central control room with the plant resource manager (PRM) package, enabling a more predictive and proactive maintenance approach that reduces total cost of ownership.
업종:
Overview:
  • The work was based on a preceisely formulated roadmap with detailed checklists for every control cabinet, process station, and network component.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
Overview:

Nederlandse Aardolie Maatschappij (NAM) is the Netherlands' largest natural gas producer. In addition to onshore fields, NAM operates manned platforms and four unmanned monotowers in 19 offshore locations. These connect to a pipeline network that comes ashore at Den Helder. 

Overview:

Yokogawa CENTUM VP and SIS were selected for the Evonik Oxeno's BTX facility expansion project.
CENTUM provides the operational transparency, and more efficient diagnosis of compressors which are the heart of the facility.

업종:
Overview:
  • Yokogawa joined forces with Air Liquide to co-innovate the step-by-step revamping plan based on Air Liquide's specific requirements.
  • Customer was satisfied that Yokogawa was able to deliver its solutions on time and on budget.
업종:
Overview:
  • Extremely cost-effective, reliable fieldbus solution to revive control system
  • Minimized total cost of ownership and maximized total value of ownership
Overview:

In maintaining and managing industrial plants, monitoring waste water pH/ORP is both a legal obligation and an unavoidable necessity for protecting the environment. Monitoring without an attentive eye can lead to severe consequences.

업종:
Overview:

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

Overview:

Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

Overview:

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

Yokogawa Technical Report
Overview:

There are already safety systems on the market that have achieved safety integrity level SIL3 of the functional safety standard, IEC61508. However, most of them have achieved SIL3 by conversion of modules into dual-redundant or triplex form.

Yokogawa Technical Report
Overview:

The recent variety of industrial and railway accidents happening right before our very eyes make us painfully aware that "safety" must be put first and foremost. "Safety first" is a concept accepted by everyone and there is no room for disagreement. However, the author feels that, in some cases, the concrete objectives of "safety first" are not actually clear, and the grasp of the hazards is insufficient.

Yokogawa Technical Report
Overview:

In recent years it has become increasingly common for plants to be provided not only with the control layer of a production control system (DCS, etc.), but also with the protection layer of a safety instrumented system (SIS) to reduce the risk of industrial accidents. The safety instrumented system is indispensable for avoiding risks to a plant failure.

Overview:

Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.

Overview:

Upgrading and renewal of plant facilities, including production control systems and safety instrumented systems, are essential for maintaining safe and efficient plant operation. Even though these activities are categorized as R&R, they require investment and customers are often required to evaluate the profitability for obtaining approval.

Yokogawa Technical Report
Overview:

Environment and safety are major topics on a global scale in recent times. As symbolized by the effectuation of the Kyoto Protocol, an interest in preserving the environment is growing worldwide, and there is also a tendency to criticize more severely, occurrences of industrial accidents that are accompanied by environmental contamination or which may cause damage, etc., to residents in the surrounding areas.

Yokogawa Technical Report
Overview:

Conventional safety instrumented system (SIS) is typically installed separated from a distributed control system (DCS) to eliminate interference from the DCS and assure safety. However, users increasingly wish to integrate SIS with DCS while maintaining the safety of safety controllers.

Overview:

August 2006

Many published papers discuss the benefits of subsea HIPPS and many studies show the potential cost-benefit analysis of this technology in deepwater applications. An internet search for subsea HIPPS is informative; however, little appears that discusses the systems already delivered and operating successfully.

Overview:

September 2006

Launched in February 2005, Yokogawa's ProSafe-RS safety instrumented system (SIS) quickly gained a significant share of the market. Just 18 months later, 100 units had been sold-quite a feat considering the generally conservative nature of the SIS market. So what is behind this rapid success?

Overview:

April/May 2007

A Yokogawa ProSafe-RS safety instrumented system (SIS) will be the nucleus of a new fire and gas safety system at Shell's Clyde (NSW) refinery. The contract includes the control system, system engineering and installation and supervision.

동영상

Overview:

Yokogawa South Africa was appointed to design, supply and commission the Integrated Control and Safety System (ICSS) as well as the overall Terminal Management System at Sunrise Energy’s liquid petroleum gas (LPG) Import Terminal, the largest on- and offshore open-access LPG import terminal facility in Africa. Yokogawa’s Terminal Management System, Terminal Logistic Suite VP (TLSVP), was designed and developed to meet the exacting operational demands and logistic needs in terminals. Yokogawa’s experienced engineering resources ensured the project was successfully delivered, enabling Sunrise Energy to provide accurate mass balances and efficient terminal operations to its customers.

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