Yokogawa and Shell Revive North Sea Platform with Fieldbus Technology / Shell UK

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Shell UK Exploration and Production, United Kingdom
Yokogawa and Shell Revive North Sea Platform
with Fieldbus Technology / Shell UK

Shell UK Exploration and Production (Shell Expro) is using Yokogawa's FOUNDATION Fieldbus technology to reduce operating costs and upgrade the control systems on Brent Alpha, a first generation platform that has been producing oil and gas from the North Sea's Brent Field* since 1978. This is an extremely cost effective and reliable solution with low life cycle costs and high total value of ownership, and it has added years to the Brent Alpha platform's life.

A key aspect of this major undertaking has been the conversion of operations at Brent Alpha so that this platform can be managed from a remote location, thereby significantly reducing its operating costs. Brent Alpha's control and safety shutdown systems have been replaced and its hydrocarbon processing and power generating equipment will be decommissioned at a later date.

Brent Alpha now operates as a satellite operation of Brent Bravo, which is located just three kilometers away. A number of wells on Brent Alpha feed the Brent Bravo platform through a new subsea pipeline (multiphase tieback), enabling hydrocarbon processing to be carried out on Brent Bravo. Under normal operating conditions, the Brent Alpha control room is unmanned and operated in "lighthouse mode" from Brent Bravo. There, the control room is manned around the clock and has the primary responsibility for monitoring and controlling the wells and hydrocarbon fluids coming over from Brent Alpha.

The solution for achieving the required operational cost reduction was to use a system that could be relied upon not only to provide continuous, safe, and efficient operation but also to report anything falling outside established parameters to the adjacent Brent Bravo platform. Unmanned operation of a platform places stringent demands on the availability of a control system.

Shell has selected FOUNDATION Fieldbus** as its solution because this technology provides the environment for ongoing cost reductions and is able to incorporate future technology advances that will further reduce operational costs on the Brent Alpha platform. With Foundation Fieldbus technology in place, Shell is using Plant Resource Manager (PRM), Yokogawa's real-time plant resource management tool, to manage all instrumentation calibration, device diagnostics, and maintenance records on the Brent Alpha platform. This is expected to minimize the total cost of ownership (TCO) and maximize the total value of ownership (TVO) over the life cycle of the Brent Alpha platform.

The core of Brent Alpha's new control and safety system is the Yokogawa CENTUM CS 3000 Integrated Production Control system. Yokogawa's CS 3000 represents a new era in distributed control systems (DCS), integrating the high reliability of its predecessors with an open environment that facilitates integration with enterprise resource planning and manufacturing execution systems. This simplifies the task of constructing a strategic management information system and makes this a truly cost effective solution.

Yokogawa's ProSafe-SLS safety system is in use at more than 70 Shell installations throughout the UK, and on the Brent Alpha platform it is used to provide both emergency shutdown (ESD) and fire & gas systems. ProSafe-SLS compliments the DCS, providing a complete control and safety system that can react to emergency events in one millisecond. All safety related events are journaled with time stamps and stored in chronological order in the CS 3000. The Brent Bravo ESD system also uses a Yokogawa ProSafe-SLS, and it was modified to accept inputs via a dedicated link to the Brent Alpha platform that enables a total platform shutdown procedure to be carried out in the event of an emergency.

An important consideration in the cost reduction program for the Brent Alpha was the need to minimize the amount of time that the platform would have to shut down for the redevelopment work. To meet a two-week deadline for the commissioning of the complete control and safety system, parts of the system were installed and commissioned before the shutdown. This prestaging of the system including all FOUNDATION Fieldbus devices ensured that no equipment would be installed on the platform without it first being tested in the format in which it would be used in the offshore installation.

Shell is leading the way with this first Fieldbus installation in the North Sea's UK sector. Introduction of Yokogawa's FOUNDATION Fieldbus and plant resource management technology are enabling Shell to significantly reduce routine daily operating costs and improve asset management.

* Operated by Shell Expro on behalf of Shell/Esso, the Brent field is Britain's largest oil and gas field, with an estimated ultimate recovery of approximately 3.194 billion barrels of oil equivalent and 4.3 trillion cubic feet of sales gas. It lies186 kilometers northeast of Lerwick, Shetland, and the water depth at this location is 140 meters. Oil was first discovered here in 1971 and production began in 1976. In 1982, the Far North Liquids and Associated Gas System (FLAGS) pipeline to St Fergus was completed and gas production was initiated.

** Developed by the Fieldbus Foundation, FOUNDATION Fieldbus technology provides a two-way, multi-drop communications link between intelligent measurement and control devices. Yokogawa is a strong contributor to the Fieldbus Foundation and supplies a wide range of field devices along with the Plant Resource Management tool and a fully redundant operator interface to the CENTUM CS 3000.

SYSTEM DETAILS

System: CENTUM CS 3000, Prosafe-SLS
Total I/O: 918
System Configuration: 2 x Dual HIS (Workstation)
1 x FCS (Field Control Station)
1 x PRM (Plant Resource Manager)
1 x ProSafe-SLS Emergency Shutdown System
1 x ProSafe-SLS Fire and Gas System
FOUNDATION Fieldbus Field Devices
Hart Field Devices (Safeguarding System)
2 x Serial Links to existing sub-sea applications
1 x link to Plant Information Management System (PIMS)
2 x Dual HIS (Workstation)
1 x DCS Communications link to Brent Alpha
1 x Safety Communications link to Brent Alpha

업종

Related Products & Solutions

Plant Resource Manager (PRM)

Plant Resource Manager (PRM)는 플랜트 운영 및 유지 보수의 환경을 개선하고  높은 예측 기능을 통해 플랜트 자산의 신뢰성 및 가용성을 극대화하는 것을 목표로하는 Yokogawa의 독창적인 자산 관리 핵심 플랫폼입니다.

Solid-state SIS (Up to SIL 4) ProSafe-SLS

Solid-state 컨트롤러인 ProSafe-SLS는 본질적인 Failsafe 성능과 10ms 응답속도를 제공하고 있습니다. ProSafe-SLS 높은 무결성 안전 요구 사항에 대한 솔루션이며 해저뿐만 아니라 육상 파이프 라인 보호 시스템에 사용됩니다. 열악한 환경에서 가장 신뢰할 수 있는 솔루션으로 입증되었습니다.

분산 제어 시스템 (DCS)

Yokogawa는 프로세스 자동화를 위해서 중요한 운영 인프라를 제공합니다. 분산제어시스템(DCS)은 플랜트 또는 산업 공정의 자동화 된 제어 및 운영을 위한 플랫폼입니다. 10,000개 이상의 플랜트에서 고객의 생산 목표 달성하기 위해서 Yokogawa DCS가 적용되었습니다.

안전 계장 시스템 (SIS)

안전 계장 시스템(SIS)은 사람, 환경 및 자산을 보호합니다. Yokogawa의 SIS 및 관련 안전 솔루션은 비상 정지, 화재 및 가스, 버너 관리 및 HIPPS의 애플리케이션에 널리 적용할 수 있습니다.

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