Level Measurement of Open CIP Chemical Tank

Introduction

  • At food, beverage and pharmaceutical production lines, tanks and pipes are cleaned and sterilized every time when production is completed.
  • An open tank (Height: 2 to 4 m), open to atmosphere, is used as a chemical tank containing CIP cleaning solution. (CIP: “Clean-in-Place”).
  • Tank level is measured by pressure, but it is sometimes unstable to measure due to small gauge pressure from the tank with sanitary fittings.
Air Supply Measurement for Reactors - Plant image

 

Requirements

  • Pressure sensor with suitable measuring range for low pressure measurements. Among the pressure sensors with fill fluid liquid, there are limited options.
  • A pressure sensor without fill fluid can withstand steam and high water pressure with rapidly changing temperature, up to 150 deg C, during cleaning process.
  • Reliable and accurate performance under harsh process conditions with high noise levels.

 

Proposal

Precise measurement of liquid level can be expected with EJAC60E,YOKOGAWA’s Fluidless-type Sanitary Pressure Transmitter, that performs reliably and accurately from minimum 20 kPa on small open tanks.

EJAC60E Fluidless-type Sanitary Pressure Transmitter

 

Features of EJAC60E (= EJA560E + C10SA adapter)

  • Fluidless transmitter has no risk of process contamination with fill fluid.
  • The sensor has a robust diaphragm design for 25 MPa (3600 psi) burst pressure.
  • Transmitter performs steady even for small pressure range (example : 20 kPa, 2.9 psi).
  • Sensor is suitable for high temperature steam cleaning and continuous process temperature up to 150degC (302degF).

EJAC60E input-output test data

Input-output test data:
Max span of EJA560E A capsule : 400 kPa.
Set range : 0 to 20 kPa (Span 20 kPa)
Catalog spec of Accuracy for this range : 0.75 %
Three A capsule units were tested after the range was set for 0 to 20 kPa. The output signal shows much better accuracy than the catalog spec.

  • Sanitary seal multi-adapter (C10SA) for a wide range of connections is offered.
    • ISO Clamp (IDF1S, 1.5 S, 2 S, 2.5 S, 3 S, 4 S)
    • Union (ISO 38, 51, DIN 25, 40, 50)
    • Inline (DN 25, 50, 80,100), Flash (DN 40)

Sanitary seal multi-adapter (C10SA)

 

Other details of Fluidless EJAC60E

  • Resistant to excessive pressure
    • The wetted sensor part is a reinforced type SUS 329 J 14 L.
    • Metal diaphragm prevents brittle fracture
  • Resistant to condensation
    • High moisture resistance with special moisture-proof film + coating
    • Outperforms other manufacturers more than 20 times in dew condensation tests
  • Steam resistant
    • Sensor is formed by sputtering method, resulting in no aging deterioration of the joint.
    • Electrode is fused with metal to achieve the durability for 200,000 steam cycles.
Structure of the fluidless transmitter EJAC60E

Looking for more information on our people, technology and solutions?

Contact Us

Industries

  • Food & Beverage

    At Yokogawa, we understand that today’s food and beverage companies face unprecedented challenges in climate change, consumer demand, and increased global competitiveness. Overcoming these challenges will require innovative solutions that focus on key areas of production, asset management, and food safety and quality.

    See More
  • Pharmaceutical

    Pharmaceutical companies must achieve increased flexibility and agility through better use and monitoring of manufacturing data to improve quality management in real time. Pharmaceutical experts work with Yokogawa to create manufacturing solutions that deliver safe and reliable medicines. Together, we use digital transformation and manufacturing advances to meet regulatory requirements, ensure quality, accelerate time to market, and thus providing a stable and reliable supply of medicine to patient.

    See More

Related Products & Solutions

  • EJAC60E Hygienic Adapter System (Fluidless Type)

    Yokogawa introduces Fluidless series – EJAC60E Hygienic Adapter System (Fluidless Type).
    This system composes of replaceable adapters(16 adapters in total) with hygienic function of pressure detection.
    Suitable for various kind of process including hygienic connection.

    See More
  • Pressure Transmitters

    The accurate and stable measurement of process pressure with Yokogawa Pressure Transmitters supports the safe, reliable, and profitable operation of your plant.

    See More

Top