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Oil & Gas

Yokogawa has a wealth of experience in every part of the oil and gas business, from offshore and onshore facilities to pipelines, terminals, and deepwater operations. We provide solutions that enhance safety, ensure accurate and reliable operation, and increase plant efficiency.

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Upstream

The upstream industry includes offshore and onshore activities including wellhead automation, fractionation, completion, and separation to recover and prepare underground or underwater crude oil and natural gas.

As petroleum is brought to the surface, it must be separated prior to transport. Primary and secondary separation stages commonly distribute gas flow, water flow, and oil flow in three phase separation. Gas movement requires pipeline and can include a fractionation process in the upstream stage prior to movement. Liquids can be placed into a tanks or pipelines and sent for processing, requiring accurate level measurements.

Offshore (FPSO FLNG & FSRU) thumbnail

Offshore (FPSO FLNG & FSRU)

Offshore exploration and production requires maximum uptime under harsh conditions. Manned and unmanned facilities need reliable integrated control and safety systems (ICSS) with advanced remote monitoring capabilities. Yokogawa has state-of-the-art technology and extensive experience in executing offshore projects of all sizes and automation levels of complexity.

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Pipeline

The right pipeline control and instrumentation can make a huge difference in terms of performance and profitability. Yokogawa has dedicated technology that can optimize the performance of all elements of a pipeline solution, including compressors, pumps, valves, and intermediate storage and distribution facilities.

Yokogawa total solutions include not only the well site, but also the injection, pipeline, compressor station, and the process plant facility. Our experience for these applications can be integrated to optimize the overall operation capability and maintainability.

Yokogawa is being selected by the major energy companies as its automation partner because Yokogawa focuses on delivering highly reliable solutions – from instrumentation to RTU's, SCADA, DCS, Safety Systems and integrated digital oil and gas field applications. Yokogawa offers a wide variety of sensors and controllers that are used to monitor and operate the digital oil & gas field, as well as engineering and configuration services and support, providing a turnkey automation solution. Explore Yokogawa's products to increase the efficiency and environmental performance of your wells, and ensure their safe and stable operation.

Overview:

INPEX Corporation (INPEX) is Japan's biggest oil and gas development company and is involved in all aspects of this business, from research to exploration, production, and sales. INPEX is engaged in projects all over the world, in a total of 29 countries, including Japan, where it operates a gas production plant near Oyazawa, a town in Niigata prefecture.

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  • STARDOM and FAST/TOOLS integrated SCADA solution for Indian Oil Corporation's multiproduct oil pipeline.
  • STARDOM facilitates the total visualization of data needed for safe and reliable pipeline operations.
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  • Exapilot improves operations and reduces energy use at PTT Khanom Gas Separation Plant #4.
  • This is a real solution package and a good tool for the plan-do-check-act (PDCA) cycle to achieve operational excellence in the plant.
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  • Completion of First FPSO Project for Prosafe Production Services Pte Ltd
  • Integrated Control & Safety System (ICSS) makes possible centralised plant supervision and management of all control and safety functions on this FPSO.
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  • Yokogawa receives award for hot cutover of BP Sharjah plant DCS.
  • Yokogawa was selected by BP as main automation contractor (MAC) for a project to replace the Sharjah plant's existing legacy DCS with Yokogawa CENTUM VP.
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  • Yokogawa completes automation replacement.
  • A one-team approach by BP and Yokogawa was achieved by managing the business relationship in an open, performance-focused, and collaborative manner.
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  • CACT Offshore platform reduces unplanned downtime by migrating from Legacy PLC System to reliable CENTUM CS 3000.
  • It is possible for CACT engineers to modify the system configuration, download software updates, and hot-swap I/O cards while the process control system is online.
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  • This is the first offshore platform in Thailand that is designed to make full use of FOUNDATION fieldbus technology.
  • Thanks to Yokogawa's highly reliable systems and products, a safe working environment has been achieved.
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  • Fast implementation of integrated gas pipeline automation system
  • Full integration of the leak detection package with allocation, nomination and billing system
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  • Successful implementation thanks to coordination, team spirit and parallel engineering
  • Online modifications without stopping production through user friendly engineering tools
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A Malaysian Gas Processing and Transmission Company a subsidiary of the national oil & gas major, plays a prominent role in the gas business value chain. The company operates as a throughput service company providing the services of processing and transmission of gas to the power generation sectors and various customers. 

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  • World's largest control systems and PIMS for securing production over an extended period
  • Fully-automated, alarm-free operation and reduced total cost of ownership
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India's flagship natural gas company GAIL Limited integrates all India's Gas Pipelines by a Yokogawa FAST/TOOLS SCADA system.

  • FAST/TOOLS SCADA system centralized monitoring & control of India's gas pipelines.
  • All operation data can be directly utilized for gas allocation and billing.
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  • Yokogawa's integrated solution contributed to reliable and efficient operation.
  • All the instrument information is fully integrated with the instrument management system.
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  • NAM needs to remotely monitor field devices and organize their maintenance schedule.
  • True value in instrument diagnostics and preventative maintenance with powerful software tools like DTM.
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  • Yokogawa revamp of control systems at NAM Den Helder plant ensures stable gas supply in the Netherlands.
  • Site survey, creation of a function design specification (FDS) from the existing TDC system database, documentation verification.
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  • Nearly 1000 FOUNDATION fieldbus devices were connected to the CENTUM CS 3000.
  • PRM provides a single window interface to all FOUNDATION fieldbus and HART devices and this gives maintenance personnel quick access.
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  • FAST/TOOLS SCADA system has helped NAM reduce its operational costs.
  • By installing this onto the existing system, the ever greater data streams became easier to manage.
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  • Online hot cut over from the legacy Honeywell TDC3000 to the Yokogawa CENTUM CS 3000.
  • The work was successfully completed 48 days ahead of schedule and without disruption to operations.
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Saudi Aramco's operations span the globe and the energy industry. The world leader in crude oil production, Saudi Aramco also owns and operates an extensive network of refining and distribution facilities, and is responsible for gas processing and transportation installations that fuel Saudi Arabia's industrial sector. An array of international subsidiaries and joint ventures deliver crude oil and refined products to customers worldwide.

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  • The plant was designed to be unmanned, except for some first-line maintenance personnel who are stationed at the plant.
  • Through the use of the latest control system and FOUNDATION™ fieldbus technology supplied by Yokogawa, process control and the diagnostic monitoring of field instrumentation is done from remote locations.
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  • System implementation through mutual trust with customer and proven IT expertise
  • Real-time data processing and file generation for office application
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  • Smooth fieldbus deployment through first-class project management and expertise
  • Reduced operating costs by utilizing the latest technology
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  • Extremely cost-effective, reliable fieldbus solution to revive control system
  • Minimized total cost of ownership and maximized total value of ownership
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Mobil Oil Indonesia (MOI) identified Yokogawa as its vendor of choice for all natural gas exploration installations in the north of Sumatra.

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Nederlandse Aardolie Maatschappij (NAM) is the Netherlands' largest natural gas producer. In addition to onshore fields, NAM operates manned platforms and four unmanned monotowers in 19 offshore locations. These connect to a pipeline network that comes ashore at Den Helder. 

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  • Yokogawa's FA-M3 PLC improves efficiency and accuracy at the lubricant blending processes in Thailand.
  • FA-M3 is integrated with SFC Excellence's enterprise resource planning and recipe management system.
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  • Yokogawa provides CENTUM VP subsea and topsides integrated control systems to Stones subsea wells in the Gulf of Mexico.
  • The high reliable CENTUM VP system was ideally suited for the world's deepest subsea facility.
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  • Effeciently controls the inlet valve and blow-off valve when the compressor starts and stops.
  • During steady operation, controls the inlet valve so that the amount of discharged compressed air becomes constant (flow control)
  • Surging: Load decreases, the amount of discharge flow and pressure drop, and a limit is exceeded, possibly destroying the compressor.
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STARDOM field control node (FCN) autonomous controllers allow both Modbus master and slave functions to run simultaneously.

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Gas flow data calculated by an RTU can be sent back to a transmitter using the two-way communications capability of FOUNDATION fieldbus.

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To make the most of the advantages of GPRS, Yokogawa's STARDOM FCN/FCJ intelligent RTUs and FAST/TOOLS SCADA package have several functions that reduce the number of packets that must be sent. This dramatically lowers communication fees.

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Operators must receive diagnostic information before a line block leads to a malfunction. Yokogawa provides predictive diagnostics based on trend analysis of the blocking factor, which improves maintenance efficiency and reduces maintenance costs.

Application Note
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Level transmitter configuration can be very time consuming. DPharp transmitters with advanced software functionality eliminate this time consuming task. With maintenance shops getting smaller, finding equipment that allows us to do more with less becomes a priority.

Application Note
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One of the most common applications for differential pressure transmitters is flow measurement. DPharp differential pressure transmitters have some unique signal conditioning features to eliminate instability at low flow rates.

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The major methods of improved oil recovery are water flooding and steam injection. "These technologies make a tremendous contribution to recovering additional oil from old wells as well as improve primary recovery of operating oil fields."

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HART communication is a means of transmitting multiple signals by superimposing long-standard 4-20 mA DC analog signals on digital signals. The figure below is an example of connecting field instruments and upstream devices using HART communication compatible VJA1/H signal conditioners.

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The paperless recorder DX series instruments allow you to determine temperature and humidity, and manage the results as manufacturing and quality data at a reasonable cost with a simple configuration.

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Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.

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Yokogawa provides controller embedded flow calculation library based on AGA (American Gas Association) reports.

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Industrial Combustion sources such as thermal cracking furnaces and, process heaters play a critical role in the process industry. Because the large amount of fuel such as gas or fuel oil which is consumed in these processes, their combustion efficiency directly affects the performance and operational costs of the production facilities.

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Floating-point format calculations have enabled physical quantities (in engineering units) to be used in calculations.

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Risk management is crucial when expanding your business.

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Industrial Combustion sources such as thermal cracking furnaces and, process heaters play a critical role in the process industry.

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  • Compressor start and stop
    The inlet valve and blow-off valve are controlled efficiently.
  • During steady-state operation
    The inlet valve is controlled to regulate the blow-off flow rate of the compressed air. (Flow control)
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The client wanted to monitor the pressure of the gas well at offshore platform remotely to reduce maintenance cost and increase safety of maintenance personnel.

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Remote leak detection for pipe line was needed to meet new environmental statute. However cabling earthwork is strictly restricted to protect land environment.

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The client wanted to monitor the injection gas pressure of gas lift remotely in central control room. Antitheft measures are needed to install new equipments and cables.

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ISA100 wireless pressure transmitters

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ISA100 wireless temperature and pressure transmitters.

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Application Note
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A battery room is used to storage batteries for emergency power management in the plant. Each substation has battery room and the storage batteries are lead-acid batteries which must be maintained within specified operating temperature limits. Temperature management is important to ensure a long service life of the batteries especially for the plant in desert climates.

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Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

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Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

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Tuning PID controllers can seem a mystery. Parameters that provide effective control over a process one day fail to do so the next. The stability and responsiveness of a process seem to be at complete odds with each other. And controller equations include subtle differences that can baffle even the most experienced practitioners. 

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The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

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The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

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From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.

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With the current growth of the midstream industry, gas processing companies are increasingly focused on acquiring, expanding, and constructing new gas processing facilities. This diverts the attention of process engineers and operations management towards working on facilities design and commissioning. The result is limited time available for troubleshooting and analysis of plant performance.

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The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.

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In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action. 

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Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

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When distributed control systems (DCS) first appeared on the industrial automation scene in the mid-1970s, the focus was on control and operator interface. While control and human machine interface (HMI) are still important, today's DCSs have evolved to place increased emphasis on integrating plant-wide asset and operational information to enable operational excellence. 

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Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

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In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.

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Migration of a refinery's DCS provided an opportunity to reconfigure and consolidate the control rooms and operational management system.

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July 2011

Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product. 

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July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

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The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.

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September 2009

Partnering with Saudi Aramco, Yokogawa is providing local project execution including testing and implementing a continuing policy of Saudisation.

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August 2006

Many published papers discuss the benefits of subsea HIPPS and many studies show the potential cost-benefit analysis of this technology in deepwater applications. An internet search for subsea HIPPS is informative; however, little appears that discusses the systems already delivered and operating successfully.

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Eduard van Loenen and Frank Horden, Yokogawa, describe utilising a modern SCADA system as a collaboration centre platform for bringing 'real-time' operations, maintenance and business information sources together in one integrated visualisation environment.

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Only 5% of data is transferred into meaningful information so, asks Frank Horden, Business Development Manager, Yokogawa Global SCADA Center, USA, how to ensure pipeline management data is translated into valuable knowledge?

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Chevron turns to deeper relationships with fewer suppliers to increase project execution consistency

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Using wireless for gas detection is a very flexible method, and allowed ExxonMobil to establish it as a redundant system

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Trinity integrated Systems' iDefine Suite reduces errors and streamlines design of safety instrumented systems

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Pipeline & Gas Journal, February 2014

The line of functionality between supervisory control and data acquisition and distributed control system is blurring.  These two traditionally disparate technologies are now seen as competitors in similar application environments.

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Natural gas pipelines are among the last users of pneumatic controllers, but a more modern digital approach provides many benefits.  Clayton Wilson, Control Instruments Division Manager, Yokogawa Corporation of America, provides a comparison of the two different methods.

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Offshore, February 2013

Offshore and deep-water production has been a significant factor in the sustained growth of the oil and gas industries over the past decade and this trend is expected to continue beyond 2013. 

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Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

Interviews

    Overview:

    How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.

Webinars

    Overview:

    Join this webinar to better understand which manifolds you should use for specific applications and conditions. You will learn:

    • A brief history of manifolds
    • An overview of the different types of manifolds that are available
    • The advantages, disadvantages, and application considerations you should consider when selecting a manifold

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