SENSTATION

SENSTATION is a package solution encompassing Data Acquisition and SMART digital SENCOM sensors. Still in many factories liquid analyzers are connected to chart recorders and paper logbooks that are being used and maintained for registration, reporting and traceability. With SENSTATION the unique capabilities of some of Yokogawa's leading products - SMART datalogger, SMARTDAC+ and the SMART digital SENCOM sensors – are combined in order to create a new solution that will improve factory efficiency and profitability by improving the traceability and reporting functionality and to simplify maintenance and calibration. Depending on the selected HMI, two to sixteen units can be monitored and connected.

SENCOM® technology allows sensors to transmit receive data when connected to device. Digital or Smart sensors maintain specific measurement and calibration data on an integrated chip along that is an integral part of the sensor. This data can be exchanged between the sensor and either a process measurement device, or a laboratory PC using a data management software, like the SPS24. Using historical measurement, calibration and diagnostic data from the sensor, the SPS24 data management system provides technicians with the tools to predict maintenance and calibration frequency, estimate sensor life and project life expectancy. Calibration data is stored in the digital smart sensor allowing for true plug and go field installation.

SENSTATION Logo

Intuitive display, easy operation

  • High-precision, wide-viewing-angle color TFT LCD
  • Many types of displays such as trend, digital, bar graph, overview, alarm, and historical trend
  • The SMARTDAC+'s customized display with touchscreen and swipe will allow for a detailed real-time overview of all sensors that are connected. Remotely from behind your PC, laptop, tablet or even phone all data can be reviewed and even email warnings can be received from the individual measurements if there is an error or call for maintenance.
  • Spares can be limited to only the pH sensors and the
  • SMARTDAC+ recorder, instead of several different types of analyzers, decreasing costs.
  • No need for sensor configuration at the transmitter, pre-configure in the lab for auto upload.

Reliable design and construction

  • GX: Front panel mounting, protection complies with IEC529-IP65
  • SENCOM Sensors:
    • Reliable K8S connector (IP67) for installations in heavy industrial environment
    • Reliable transfer of digital signals without disturbance of external sources
    • CE compliant; IECEx, ATEX, FM, CSA, TIIS compliant (pending)

Reliable data storage

  • Large internal memory 400MB (on FX1000) or 500MB (on GX10/GX20)
  • CF card up to 2GB (option on FX1000) or SD card up to 32GB (option on GX10/GX20)

Automatic reporting and SENCOM digital pH sensors that can be calibrated in the laboratory

  • Exportable reports to Excel, pdf, csv

SPS24 Data Management (software tool)

  • Predictive calibration/maintenance/replacement using advanced sensor diagnostics
  • Simple database management system for tracking up to 100 different serial numbers
  • Simple maintenance by replacement of "precalibrated" sensors
  • Monitor sensor aging in real-time with the Sensor Wellness feature
  • Reference impedance measurement for early detection of diaphragm clogging

Senstation Application

This is a small example of a water treatment plant. We can install digital SMART sensors in different installation locations throughout the process, and link all of the sensors information to be gathered into one the SmartDac+ at one convenient location. This allows for reduction in installation costs and there are not analyzers at each measurement location. Other examples of potential industries and applications that could benefit from SENSTATION are:

  • Food and Beverage
  • Metal Treatment
  • Industrial laundry
  • Effluent Treatment
  • Scrubber monitoring

Touch Screen GX10/GX20

SMARTDAC+TM GX10/GX20 is a multi-point touch screen recorder that provides intuitive, human-centric design, web-enabled functionality, and scalable architecture.

Mobile Field Device Management (FieldMate)

FieldMate 3.0 is a PC based tool that enables you to see intelligent field devices clearly, know their condition in advance, and act with agility throughout maintenance work flow.

SENCOM® PC Software and IB100 Interface Box

The SENCOM® PC Software, SPS24, offers a unique means to optimize the performance of pH/ORP sensors for enhanced reliability and process safety. The software allows the operator to monitor pH/ORP sensor performance, calibrate and configure various parameters.

Digital SMART SENCOM™ Adapter, SA11

Reusable SMART adapter, requiring only the analog sensor to be disposed of when it reaches the end of its lifetime. With the SENCOM 4.0 platform, Yokogawa delivers reduced costs and waste while contributing to its long-term business goals of a sustainable future for all.

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