High reliability is essential for the systems that control your critical processes.
The dual redundant model of the field control node (FCN) autonomous controller ensures that these processes continue without interruption even when a damaged module is replaced.
For steady operations, high reliability is an essential requirement in the systems that controls and acquires data from various devices and processes and which interlink with other controllers in the control domain. The STARDOM autonomous controllers FCN-100 have rugged and highly reliable software and hardware, and as an optional feature support dual-redundant configurations for mission-critical applications.
High reliability is essential for the systems that control your critical processes. The dual redundant capability of the field control node (FCN) autonomous controller ensures that these processes continue without interruption even when a damaged module is replaced.
FCN-100 has a highly durable design. In addition to features such as fan-less cooling, there are no IC chips on the backplane, preventing mechanical failures. Furthermore, the use of error check and correct (ECC) memory* prevents software failures.
FCN-100 has received ATEX type n certification, FM approval and CSA certification and provides safe and secure control even in hazardous applications. Optional corrosion-proof coatings are also available.
Rich diagnostic functions make it possible to keep track of CPU temperature, SRAM memory status, and I/O module status. In addition to the diagnostic functions that are performed by the CPU, the analog input modules have embedded self diagnostic functions that can detect disconnected wires and short-circuits by continuously monitoring the loop status.
STARDOM capability of establishing connections to a various network types results in big cost reduction for the customers. Networkability of STARDOM autonomous controllers FCN-100 designed for the hazardous area shows absolute advantage in the various applications requiring remote monitoring and operation.
A TCP/IP based network enables a seamless connection with control and information networks using COTS network components, and also allows the easy adaption of controllers for use with narrow bandwidth network infrastructure including public telephone lines, GSM/GPRS, satellite, and radio. The use of a redundant network configuration and data buffering guard against the loss of valuable data in the event of a disruption in network communications.
|Upper-level systems||Ethernet||VDS (TCP/IP), FAST/TOOLS (TCP/IP, DNP3, Modbus TCP), HIS (Vnet/IP via gateway)
Other vendor SCADA systems (OPC, DNP3, Modbus TCP)
|Serial (RS-232, RS-422/485)||FAST/TOOLS (Modbus RTU/ASCII), Other vendor SCADA systems (Modbus RTU/ASCII, DNP3)|
|Other devices||Ethernet||FA-M3 (driver available), MELSEC (driver available), others (Modbus TCP)|
|Serial (RS-232, RS-422/485)||FA-M3 (driver available), MELSEC (driver available), others (Modbus RTU/ASCII)|
|Fieldbus||FOUNDATION™ fieldbus||FOUNDATION fieldbus devices|
|ISA100||ISA100 wireless devices|
FCN-100 controller applications are written in programming languages compliant with the IEC 61131-3 international standard, so users do not need to learn manufacturer-specific programming languages and can start engineering immediately.
Concise applications can be developed by choosing the most suitable programming language for each application or the preference of the user from five IEC 61131-3 compliant languages including Function Block Diagram, Ladder Diagram, and Sequential Function Chart. Loop control and sequence control can be coded within the same environment, further improving engineering efficiency.
Engineering efficiency is improved by reusing the programmed and verified applications by using the following methods.
IEC 61131-3 compliant program allows your know-how to be encapsulated into reusable POU (Program Organization Units.) These POUs can be protected against user modification.
Network Template, which is a code frame programmed by FBD, LD, ST or IL, makes reuse of program easier. Network Template is inserted into any applications and modified corresponding to applications.
Software Wiring to Aid Debugging
Virtual wiring to input/output modules can be defined in the software, and so loop checks and testing of ladder sequences can be performed without actual inputs to the FCN-100 from a calibrator or test switches.
Simulator Functions for Efficient Development
The simulator functions simulate the control applications of the FCN-100 on a PC. Since this function does not require FCN-100 hardware, control applications can be developed simultaneously by two or more engineers. Alternatively, applications can be developed and debugged separately from applications running on FCN-100.
Quick troubleshooting is the key to increasing the availability of the systems. From trouble shooting to the replacement of modules, STARDOM helps people on site perform simple maintenance procedures.
Expert engineers in the central control room can remotely check the CPU status on Web pages on the FCN-100.
Your application can be modified without interfering your process. By using online download functions on Logic Designer, application running on dual redundant CPUs is automatically synchronized and variables on the applications can be inherited.
Non-stop operation for redundant CPU
All program copy (APC) synchronizes the control side and stand-by side CPUs without using any PC tools.
Quick start after replacing I/O
Thanks to hot swappable I/O module features, I/O definitions are automatically downloaded to I/O modules without use of PC tools. While replacing I/O modules, rewiring cables are not required.
A TCP/IP based network enables a seamless connection with control and information networks using COTS network components, and also allow the easy adaption of controllers for use with narrow bandwidth network infrastructure including public telephone lines, GSM/GPRS, satellite, and radio.
STARDOM controllers act as Yokogawa DCS controllers via gateway. From a single window on the Yokogawa DCS HMI, operators enjoy seamless and transparent access to all the utilities on these different systems, with complete consolidation of all alarms.
In addition to the environment for executing loop and sequence control, STARDOM autonomous controllers have an embedded Web server and an operation environment for Java applications, so STARDOM can autonomously transmit information on Web browser and via E-mail. The STARDOM can provide the monitoring and operation function by itself for the equipment.
InfoWelll is a product line consisting of several application portfolios (APPF) for remote monitoring. It is the best replacement for PC-based monitoring systems. By using InfoWell, both control and remote monitoring are combined in one controller with minimum investment.
Robust hardware keeps logging files and report files inside over a long period so that worrying about PC failures and OS updates is no longer necessary. Real-time data and alarms are also monitored on Web browsers and alarms are sent via e-mail.
InfoWell consists of the following portfolios
STARDOM capability of establishing connections to a various network types results in big cost reduction for the customers. Networkability of STARDOM autonomous controllers designed for the hazardous area shows absolute advantage in the various applications requiring remote monitoring and operation.
STARDOM autonomous controllers are suitable for the geographically distributed area since software architecture is highly independent and control network easily adapts to the COTS network infrastructure.
Customers have already installed STARDOM autonomous controllers to a wide range of applications under various network infrastructures.
|Network Type||Application Name|
||Power meter reading (Power)
Heat and CO2 custody transfer system (Power)
Water pipeline leak management system (Water)
Automatic custody transfer system for cryogenic gas by truck delivery (Chemical)
Water dispensing bays control (Mining)
Environmental monitoring (Others)
|VSAT (Satellite)||Pipeline operation (Oil & Gas)
Wellhead monitoring (Oil & Gas)
|Radio Link||Gas development management system (Oil & Gas)
Oil platform - offshore CO2 metering (Oil & Gas)
Tram data (signals, points, location, etc) logging (Others)
Power metering and distribution control (Power)
Control system in the wells cellulose production line (Paper)
|Wired||ADSL+VPN||Oil collecting station (Oil & Gas)
Co-generation utility monitoring (Oil & Gas)
Cryogenic gas control and custody transfer (LNG)
Water pipeline leak management system (Water)
Water treatment plant monitoring and controlling pumps (Water)
|PSTN||Cryogenic gas control and custody transfer (LNG)
Water gate valve control (Water)
Water pipeline leak management system (Water)
|ISDN||Co-generation utility monitoring (Oil & Gas)|
|Leased Line||Gas district cooling - chilled water monitoring (Oil & Gas)|
Yokogawa presents a demonstration of how the combination of Stardom FCN-RTU and FAST/TOOLS SCADA can be combined to provide a powerful control and data collection system where in the event of a network disconnection or computer outage - Stardom internally buffers data that would otherwise be lost and on reconnection or restoration of the SCADA Server FAST/TOOLS is able to back-fill missing data in its trend.
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