Are You Having Any Problems like This?
Industries : Chemical, all industries with inverter-controlled rotating machinery
Equipment : Equipment containing an inverter and a rotating machine controlled by the inverter
Problems : Production stoppage due to sudden abnormalities
- Rotating machines are controlled by inver ters but if they break down, product quality cannot be maintained and production may stop.
- Even when using a sensor to monitor the vibration of a rotating machine, it is not possible to uniformly determine the monitoring threshold because the speed is changed using an inverter.
Easy to start using!
Wide Area Monitoring System solves remote monitoring issues
Facilities that exist in a wide area can be integrated and managed through remote monitoring.
The cloud can be used to reduce time and costs, and to efficiently build monitoring systems.
Value through Problem Solving
- It is difficult to monitor rotating machinery that uses inverter control for signs of abnormalities using vibration monitoring alone. Even so, it is possible to detect "something different" and perform maintenance before any abnormalities appear in the equipment.
- Sudden production stoppages can be avoided with advance maintenance.
Proposed System Configuration
The output frequency of the inverter and the vibration value of the wireless vibration sensor installed in the rotating machine controlled by the inverter are integrated into the monitoring system. The normal state of the output frequency and vibration values, which change due to inverter control, are learned using the state change detection service. This allows only warnings and alerts to be extracted when equipment malfunctions occur. Since it is possible to detect abnormalities in rotating machinery and inverters before they affect production, it helps to prevent a decline in product quality and production stoppages.
Devices
| Category | Product |
|---|---|
| Cloud | Wide Area Monitoring System, State Change Detection Service (Data acquisition interval: 5 min. or more, 50 measured data) |
| Communication | Wireless Communication Connection License |
| Comm. devices/data acquisition | LoRaWAN Gateway, Gateway/Data Logger |
| Sensor | Wireless Vibration Sensor, Compact Power Monitor |
Verwandte Industrien
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Pulp & Paper
The paper and pulp industry is highly competitive and must meet ever-changing market needs. Yokogawa helps realize energy-efficient plants which are globally sustainable.
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Food & Beverage
At Yokogawa, we understand that today’s food and beverage companies face unprecedented challenges in climate change, consumer demand, and increased global competitiveness. Overcoming these challenges will require innovative solutions that focus on key areas of production, asset management, and food safety and quality.
Zugehörige Produkte & Lösungen
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Funk-Vibrations-Sensor
Dieses Produkt ist ein batteriebetriebener Funk-Vibrations-Sensor und ist für Anwendungen des Industrial IoT (IIoT) geeignet. Der Funk-Vibrations-Sensor misst zusätzlich zur Überwachung der Oberflächentemperatur die Vibration entlang der X-, Y- und Z-Achsen.
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Modularer GM10
Das SMARTDAC+TM GM10 besitzt eine modulare Architektur zur Erfassung der benötigten Daten. Der Datenlogger unterstützt neben E/A auch zahlreiche Kommunikationsprotokolle wie 920MHz (drahtlos), Modbus und weitere. Überwachungs- und Einstellungsänderungen sind per Bluetooth möglich werden. Entspricht FDA 21 CFR Part11 und AMS2750E/NADCAP.
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UPM100/UPM101
Das UPM100/UPM101 ist ein kompaktes Leistungsüberwachungsgerät, das die Messung von 15 verschiedenen Leistungs- und Energiewerten mit nur einem einzigen Gerät ermöglicht.
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Wide Area Monitoring System
The Wide Area Monitoring System helps you solve various problems occurring at operation sites by consolidating centralized/distributed data on the cloud for integrated data management and remote monitoring. No IT knowledge required. Start using the cloud with ease on a small scale!