Data Logging Software GA10

Monitors and records data from a variety of instruments via networks

GA10 is PC-based data logging application software for monitoring and recording by connecting devices distributed in a factory or on the premises via Ethernet network. The centralization of PCs will improve the efficiency of monitoring and recording operations and reduce the burden.

New!  AI supports detecting predictive abnormality sign of equipment.
Automatically detects and notifies the “anomalies” that are signs of abnormalities. You can prevent production stoppage due to unanticipated equipment failure, and operate the factory stably.
>> Please refer to the related page, AI Product Solutions.

Factory energy visualization function has been added.
By adding the integration display function, the entire energy in the factory can be visualized and operation costs can be reduced through comprehensive monitoring.

Benefits of GA10 introduction:

  • Collecting data can be prepared in 3 steps
  • Unified monitoring using custom screens tailored to uses
  • Cost-savings through demand monitoring

1.Acquire

► Collect scattered data

All the data is acquired by connecting the various devices installed in a factory to an Ethernet network.

Collect scattered data

Collect scattered data:Image

*1 Sushi Sensor XS770A is now released in Japan, south-east Asia, and Europe. For other areas, Yokogawa is making efforts to expand regions by developing each region model and getting local certifications such as explosion proof and radio.
*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.

 

► Simple settings

Simply select the devices to connect and you are ready to acquire data. With data loggers and recorders, tag names are automatically reflected and multi-channel acquisition can be started easily.
In addition, data processing is easy using the math function (option).

All you have to do is select the equipment to connect:Image

 

2.Monitor

► Monitor screen depending on the application

Real-time monitoring is possible with simple settings.
In addition, you can create an original monitor by customizing the monitor screen depending on your application.

Simple settings of monitoring screen according to usage:Image

 

► Check errors quickly

Quickly check errors with the alarm monitor. When an alarm occurs, a beep is sounded on the PC.
In addition, the e-mail function sends e-mails based on conditions such as alarm occurrence, specified period, specified time, and communication error.

Check errors quickly : Image

 

3.Recording / Utilization

► Reliable monitoring and data storage

Collected data is recorded reliably in binary or Excel format. You can view the recorded data using the dedicated viewer.

► Automatic report output to Excel, PDF or printer

Reports can be output to a printer automatically based on recorded data. Further, you can customize the layout and output the report to Excel, PDF files or printer.

► NEW!   FTP transfer function

Reports and recorded files can be automatically transferred using the FTP function.

Secure storage according to recording conditions and data format applications:Image

Details

Useful Functions for Monitoring and Operation

► Build an easy-to-use monitoring screen

The custom display function (option) can be used to freely create a screen with your favorite design for monitoring and operation. The value of a connected device (Modbus device) can be changed by operating the buttons or the like on the custom screen.

Build an easy-to-use monitoring screen:Image

 

► Privileges for each user

Access privileges can be assigned to each user.
Select from Manager: configuration/operation/monitoring, Operator: operation/monitoring, and Monitor: monitoring.

User authority setting for each user prevents incorrect operation even when used by many people:図

 

► Transfer data to other systems

Data can be transferred to SCADA PLC using the OPC-UA server function (option) or Modbus server function.

Transfer data to other systems:Image

 

>> Click here for "Monitoring/Operation" application examples

Functions Useful for Evaluation and Testing

► Data analysis while collecting and recording

Many useful functions are available for data analysis, which can also be used to analyze data while collecting and recording data.

New!  Detailed analysis can be performed during data recording with the dedicated viewer.

Data analysis while collecting and recording:Image

 

► Multiple projects

Recording is possible using separate timings for each piece of test and production equipment.
*Up to 30 projects can run simultaneously.

Multiple projects:Image

► High reliability

The data storage function (backfill function) automatically complements data when communication is disconnected (set the acquisition mode to Device time, when a GX/GP/GM/DX/MV is in use).

High reliabilitys:Image

 

>> Click here for "Evaluation/Test" application examples

Using AI to monitor for anomaly sign  New!

► Preventing production stoppage due to unanticipated equipment failure, and operate the factory stably

AI can learn what normal operating data “looks like” by acquiring measured data on the GA10 from Sushi Sensor, recorders, loggers, and other devices implemented to the production equipment. This enables it to identify anomaly data and notify the user. Anomaly Detection looks at correlations among multiple data to make determinations, and can be utilized to catch signs of equipment abnormalities that are difficult for humans to discern.
> Click here for details on AI functions

Using AI to monitor for anomaly sign

 

► Predict the future with AI

GA10 uses acquired data to predict future data, and display predicted future waveforms along with real-time data on the trend screen. You can also set alarms against predicted data to detect problems in advance when they occur in the future so you can deal with them beforehand.

Predict the future with AI

► GA10 Data Logging Software - AI notifies you of anomalies​​​

 

Comprehensive monitoring by visualizing factory energy

► Support for visualizing power

The integration display function (option) collects electrical energy and flow rate data measured by wattmeters and flowmeters and helps to visualize energy with integration graphs and demand monitoring. In addition, the report function can be used to automatically output daily and monthly reports.

The energy in the factory can be monitored comprehensively
Comprehensively monitor multiple groups
  Up to 10000 tags can be monitored.
Easy visualization with custom display
  The power usage status can be visualized in an intuitive manner by customizing 920MHz the display screen.
Support peak cuts with demand monitoring
  Demand monitoring enables graph display and alarm notification.

Support for visualizing power: Image

*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.

 

Improvements can be seen in the integrated bar graph and trend display
Improvements can be seen in the integrated bar graph and trend display. Monitoring the total energy usage with the integrated bar graph. Electricity costs can be reduced by reassessing each line according to the integrated trend and reviewing the production plan so that the peaks of power usage on each line do not overlap.

Improvements can be seen in the integrated bar graph and trend display

 

Early detection of power excess by demand monitoring monitor
A reference value is set with the demand monitor and constantly monitors for excess power. When power is exceeded, email alert transmission and alarm sound are performed immediately and can be detected early.

Early detection of power excess by demand monitoring monitor

 

>> Click here for "Energy Visualization" application examples

Examples of monitoring and operation applications

►Example 1: Monitor the equipment operation status in production building

GA10 can monitor the operation status of equipment in the entire factory, summarized by each production building.

Monitor the equipment operation status in e roduction building

►Example 2: Monitor and operate production equipment

The status of production equipment can be monitored on a custom screen. Only authorized users can operate from the screen.

Monitor and operate production equipment


Examples of evaluation and experiment applications

►Example 1: Simultaneous evaluation tests of multiple generators

Evaluation tests can be performed on different types of generators in parallel in multiple projects.

Simultaneous evaluation tests of multiple generators

►Example 2: Air conditioner performance test

In an air conditioner performance test, data from all laboratories can be collected, and the recorded data can be saved for each room. A weekly test report can be output automatically.

Air conditioner performance test


Examples of factory visualization applications

►Example 1: Monitoring of factory wastewater treatment

Data such as ph, turbidity, odor, and flow rate of wastewater treatment equipment can be collected with GM10 (Data Logger) or directly, and the entire wastewater treatment can be monitored on GA10.

Monitoring of factory wastewater treatment

►Example 2: Fire detection of belt conveyors

DTSX (optical fiber temperature sensor) is used to measure the temperature of the belt conveyor at intervals of 1 m. Fires can be detected easily with the GA10’s color-coded display.

Fire detection of belt conveyors

►Example 3: Detection of abnormal signs in equipment

Sushi sensors (XS770A/integrated wireless vibration sensor) are installed on compressors and motors, and data is collected by GA10. This data can be used to detect abnormal signs and analyze failures.

Detection of abnormal signs in equipment

►Example 4: Temperature and humidity monitoring of a warehouse

GX70SM (battery type wireless temperature sensor) is installed in a warehouse, and the temperature, humidity, and battery status are collected by GA10. This allows the warehouse to be monitored without worrying about the sensor battery.

Temperature and humidity monitoring of a warehouse

*1 Sushi Sensor XS770A is now released in Japan, south-east Asia, and Europe. For other areas, Yokogawa is making efforts to expand regions by developing each region model and getting local certifications such as explosion proof and radio.
*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.

Assortment of connection devices

Broad support covering loggers, recorders, temperature controllers, signal conditioners, power monitors, and power meters. It even acquires data from Modbus devices. The acquired data can be viewed from multiple monitoring PCs.

 

Assortment of connection device

 

Connectable Devices and Software

  Products to be connected
Data Logger GM10, MX100, MW100, DA100
Recorder GX10, GX20, GP10, GP20, DX1000, DX1000N, DX2000, DX1000T, DX2000T, FX1000, FW1000, MV1000, MV2000, CX1000, CX2000, μR10000, μR20000, DR130, DR230, DR240
Sushi Sensor* XS770A, XS550, XS530
Control Instrument UT75A, UT52A, UT55A, UT35A, UT32A, UP55A, UP35A, UM33A, YS1500, YS1700
Connect the following as Modbus instruments
FA-M3V (F3SP7x), PR300, UPM100, UPM101, VJU7, VJS7, VJA7, VJH7, VJP8, VJQ7, VJQ8, VJX7, MVHK, MVRK, MVTK
Power Meter WT300, WT500, WT1800**, WT1600**, WT3000, WT3000E
Modbus Device Instruments supporting Modbus communication
Software DAQLOGGER, DAQ32Plus, MXLOGGER

* Option code “/SU” is required for Sushi Sensor connection.
** Free connection software GateWT for GA10 available.

Erőforrások

Áttekintés:

Environmental data (water quality, amount of flow) is measured on-site and monitored from an office.

Alkalmazási megjegyzések
Áttekintés:

Measures temperature and vibration of the turbine for rapid identification of abnormalities.

Iparágak:
Áttekintés:

Controls temperature in, and acquires data from, various internal components of plastic film manufacturing equipment. An easy to use, high cost-performance data acquisition and monitoring system can be assembled by using Ethernet compatible instruments and GA10.

Áttekintés:

With advances in process automation comes a greater need for level measurement and control. As pressure on at the bottom surface of a liquid is proportional to the height of the liquid's surface, you can measure pressure using a differential pressure transmitter to detect the level of the liquid, acquire the data on the UT75A Digital Indicating Controller, and use the measurements to control the tank level.

Iparágak:
Áttekintés:

Taking advantage of sensors already available in your system, you can simply add VJ series signal conditioners or the UM33A Digital Indicator with Alarms to easily build a monitoring system on a PC.

Áttekintés:

Caustic soda and hydrochloric acid, produced in electrolyzer plants, are fundamental materials used in varieties of industries; chemicals, pharmaceuticals, petrol-chemicals, pulp and papers, etc. Profit is the result of the effective production with minimized running / maintenance cost. Proper control of the process brings you stabilized quality of products with the vast operational profit.

The message below is displayed in the popup. Follow the prompts to set the learning period. "M1033 Cannot learn again because the specified period is short. Please set that the time from the start of the period to the end of the period exceeds ...
Set the monitor interval to 10 seconds or more. See also "3.3.6 Configuring the Anomaly Detection Function" and "Behavior of the anomaly detection function 'analysis error'" in the user's manual. ...
The communication port may be closed due to virus detection software or your internal network security. Please contact your IT administrator.
GateSushi always retains the most recent setting data.
Follow the prompts to set the learning period. "M1033 Cannot learn again because the specified period is short. Please set that the time from the start of the period to the end of the period exceeds the following. [Monitor interval] x [Number o...
The tag name (Sensor tag) is updated at regular intervals. If you want to update quickly, restart the Sushi Sensor.
The status appears on the right side of the monitor interval display on the trend graph screen. "Detection" indicates that the system is detecting anomalies. User’s Manual IM 04L65B01-01EN ...
The Anomaly Detection function learns the collected data and recognizes the range of learned data as normal. Data outside of that range is judged as an anomaly.
Yes, with the math function (/MT) option. Set the formula for calculating the anomaly detection score (HealthScore), set the low alarm (alarm value: less than zero) in the formula, and then set the conditions for sending email when the alarm status o...
Yes. User’s Manual IM 04L65B01-01EN
[GA10] Can GateSushi (/SU) set alarms?
(ns-faq-ai-ga-20103-spec)
Yes, GateSushi function (/SU) can set 4 levels of alarms per Sushi sensor. The /MT option is not required. The alarm value can be changed even during acquisition. User’s Manual IM 04L65B01-01EN ...
The anomaly detection function is a standard function. Customers who have already purchased an older model can upgrade for free.  GA10 Data Logging Software (log-in required) ...
When using anomaly detection, set 10 seconds or more for the monitor interval. If you set less than 10 seconds, anomaly detection is not run. User’s Manual IM 04L65B01-01EN ...
The anomaly detection function is run at the display group level. Up to 50 channels (tags) can be assigned to one display group.
Not relearn during detection. If the normal data changes, let the anomaly detection function learn again.
The anomaly detection function (AI) learns from normal data derived from regular operations and automatically creates a criterion for anomalies.
You can choose one of two learning periods: ・[When the period has not been specified (initial values)]  ・[When the period has been specified]. [When the period has not been specified (initial values)]: When anomaly detection starts, it learns f...
No. Anomalies can be detected only from the data being acquired.
The learning period is determined by the monitor interval and the number of tags in the display group. The appropriate learning period is set as the initial value based on the following formula: Monitor interval x No. of tags in the display group x ...
Up to 1000. GA10 General Specifications 'GateSushi function (/SU)'
GateSushi (/SU) is an optional paid function. GA10 General Specifications 'Model and Suffix Codes'

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