네트워크를 통해 다양한 기기의 데이터를 모니터링하고 기록합니다.
GA10은 공장에 설치된 장치를 Ethernet 네트워크를 통해 연결하여 모니터링하고 기록하는 PC기반 데이터 로깅 어플리케이션 소프트웨어입니다. GA10 스프트웨어의 사용은 모니터링 및 기록 작업의 효율성을 향상시키며 작업자의 부담을 줄여줍니다.
New! AI 기능으로 장비의 이상 징후 예측 감지 지원
이상징후를 자동으로 감지하여 알려줍니다. 예상치 못한 설비 고장으로 인한 트러블 및 셧다운을 방지하여 공장을 안정적으로 운영할 수 있습니다.
>> 관련 페이지 참조, AI Product Solutions.
사용자 맞춤 시각화 기능 추가
통합 디스플레이 기능을 추가하면 공장 내 전체 에너지의 흐름을 시각화할 수 있으며 종합적인 모니터링을 통해 운영 비용을 절감할 수 있습니다.
GA10 도입 효과:
- 데이터 수집은 3단계로 준비 가능
- 사용자 맞춤 시각화 화면을 통한 통합 모니터링
- 모니터링을 통한 비용 절감
- 웹 서버 기능을 통해 언제 어디에서나 기기 종류에 상관없이 데이터 모니터링 가능 New!
1.데이터 취득
► 다양한 기기의 데이터 취득
공장에 설치된 다양한 장치의 모든 데이터는 Ethernet 네트워크에 연결하여 수집됩니다.
*1 Sushi Sensor XS770A는 Japan, south-east Asia, and Europe. For other areas, Yokogawa is making efforts to expand regions by developing each region model and getting local certifications such as explosion proof and radio.
*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.
► 간단한 설정
연결할 장치를 선택하기만 하면 데이터를 수집할 준비가 완료됩니다. 데이터 로거 및 레코더를 사용하면 태그 이름이 자동으로 반영되어 다양한 기기의 다중 채널 수집을 쉽게 시작할 수 있습니다.
또한, 연산 기능 (option)을 이용하여 데이터 처리가 용이합니다.
2.Monitor
► 어디서든 데이터 모니터링 가능 New
태블릿 또는 스마트폰으로 어디에서나 쉽게 모니터링이 가능합니다.
전용 소프트웨어 (GA10CL) 또는 웹 브라우저 (option)를 사용하여 원격으로 데이터를 모니터링할 수 있습니다.
► 어플리케이션에 따라 최적화된 모니터 화면 지정
간단한 설정으로 실시간 모니터링이 가능합니다.
또한, 사용자 정의를 통해 독창적인 모니터링 화면 구성이 가능하여 공정에 따라 최적화된 모니터링 화면 적용이 가능합니다.
► 빠른 알람 확인
알람 서비스를 통해 빠른 알람 확인이 가능합니다. 알람이 발생하면 PC에서 부저 소리가 발생됩니다.
또한, 이메일 기능은 알람 발생, 지정 기간, 지정 시간, 통신 오류 등의 조건에 따라 이메일을 보내는 기능입니다.
3.기록 / 활용
► 안정적인 모니터링 및 데이터 저장
수집된 데이터는 엑셀 또는 텍스트 형식으로 안정적으로 기록됩니다. 전용뷰어를 이용하여 기록된 데이터를 확인하실 수 있습니다.
► Excel, PDF 또는 프린터로 자동 기록 출력
기록된 데이터를 기반으로 보고서를 자동으로 프린터로 출력할 수 있습니다. 또한, 레이아웃을 맞춤 설정하고 보고서를 Excel, PDF 파일 또는 프린터로 출력할 수 있습니다.
► FTP transfer 기능
보고서와 저장된 파일을 FTP 기능을 사용하여 자동으로 전송할 수 있습니다.
About OpreX
OpreX is the comprehensive brand for Yokogawa’s industrial automation (IA) and control business and stands for excellence in the related technology and solutions. It consists of categories and families under each category. This product belongs to the OpreX Data Acquisition family that is aligned under the OpreX Measurement category.
Details
Useful Functions for Monitoring and Operation
► Build an easy-to-use monitoring screen
The custom display function (option) can be used to freely create a screen with your favorite design for monitoring and operation. The value of a connected device (Modbus device) can be changed by operating the buttons or the like on the custom screen.
► Privileges for each user
Access privileges can be assigned to each user.
Select from Manager: configuration/operation/monitoring, Operator: operation/monitoring, and Monitor: monitoring.
► Transfer data to other systems
Data can be transferred to SCADA PLC using the OPC-UA server function (option) or Modbus server function.
>> Click here for "Monitoring/Operation" application examples
Functions Useful for Evaluation and Testing
► Data analysis while collecting and recording
Many useful functions are available for data analysis, which can also be used to analyze data while collecting and recording data.
Detailed analysis can be performed during data recording with the dedicated viewer.
► Data Analysis with AI New
Write AI programs with tools such as TensorFlow to perform real-time analysis of the acquired data.
► Multiple projects
Recording is possible using separate timings for each piece of test and production equipment.
*Up to 30 projects can run simultaneously.
► High reliability
The data storage function (backfill function) automatically complements data when communication is disconnected (set the acquisition mode to Device time, when a GX/GP/GM/DX/MV is in use).
Using AI to monitor for anomaly sign
► Preventing production stoppage due to unanticipated equipment failure, and operate the factory stably
AI can learn what normal operating data “looks like” by acquiring measured data on the GA10 from Sushi Sensor, recorders, loggers, and other devices implemented to the production equipment. This enables it to identify anomaly data and notify the user. Anomaly Detection looks at correlations among multiple data to make determinations, and can be utilized to catch signs of equipment abnormalities that are difficult for humans to discern.
> Click here for details on AI functions
► Predict the future with AI
GA10 uses acquired data to predict future data, and display predicted future waveforms along with real-time data on the trend screen. You can also set alarms against predicted data to detect problems in advance when they occur in the future so you can deal with them beforehand.
► GA10 Data Logging Software - AI notifies you of anomalies
Comprehensive monitoring by visualizing factory energy
► Support for visualizing power
The integration display function (option) collects electrical energy and flow rate data measured by wattmeters and flowmeters and helps to visualize energy with integration graphs and demand monitoring. In addition, the report function can be used to automatically output daily and monthly reports.
The energy in the factory can be monitored comprehensively
▶ Comprehensively monitor multiple groups
Up to 10000 tags can be monitored.
▶ Easy visualization with custom display
The power usage status can be visualized in an intuitive manner by customizing 920MHz the display screen.
▶ Support peak cuts with demand monitoring
Demand monitoring enables graph display and alarm notification.
*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.
Improvements can be seen in the integrated bar graph and trend display
Improvements can be seen in the integrated bar graph and trend display. Monitoring the total energy usage with the integrated bar graph. Electricity costs can be reduced by reassessing each line according to the integrated trend and reviewing the production plan so that the peaks of power usage on each line do not overlap.
Early detection of power excess by demand monitoring monitor
A reference value is set with the demand monitor and constantly monitors for excess power. When power is exceeded, email alert transmission and alarm sound are performed immediately and can be detected early.
>> Click here for "Energy Visualization" application examples
Examples of monitoring and operation applications
►Example 1: Monitor the equipment operation status in production building
GA10 can monitor the operation status of equipment in the entire factory, summarized by each production building.
►Example 2: Monitor and operate production equipment
The status of production equipment can be monitored on a custom screen. Only authorized users can operate from the screen.
Examples of evaluation and experiment applications
►Example 1: Simultaneous evaluation tests of multiple generators
Evaluation tests can be performed on different types of generators in parallel in multiple projects.
►Example 2: Air conditioner performance test
In an air conditioner performance test, data from all laboratories can be collected, and the recorded data can be saved for each room. A weekly test report can be output automatically.
Examples of factory visualization applications
►Example 1: Monitoring of factory wastewater treatment
Data such as ph, turbidity, odor, and flow rate of wastewater treatment equipment can be collected with GM10 (Data Logger) or directly, and the entire wastewater treatment can be monitored on GA10.
►Example 2: Fire detection of belt conveyors
DTSX (optical fiber temperature sensor) is used to measure the temperature of the belt conveyor at intervals of 1 m. Fires can be detected easily with the GA10’s color-coded display.
►Example 3: Detection of abnormal signs in equipment
Sushi sensors (XS770A/integrated wireless vibration sensor) are installed on compressors and motors, and data is collected by GA10. This data can be used to detect abnormal signs and analyze failures.
►Example 4: Temperature and humidity monitoring of a warehouse
GX70SM (battery type wireless temperature sensor) is installed in a warehouse, and the temperature, humidity, and battery status are collected by GA10. This allows the warehouse to be monitored without worrying about the sensor battery.
*1 Sushi Sensor XS770A is now released in Japan, south-east Asia, and Europe. For other areas, Yokogawa is making efforts to expand regions by developing each region model and getting local certifications such as explosion proof and radio.
*2 GX/GP/GM(/CM□, /CS□ option), GX70SM: Sales for Japan, Korea, and USA only. UPM: Sales for Japan, Korea, India, Southeast Asia, and Taiwan only.
Assortment of connection devices
Broad support covering loggers, recorders, temperature controllers, signal conditioners, power monitors, and power meters. It even acquires data from Modbus devices. The acquired data can be viewed from multiple monitoring PCs.
Connectable Devices and Software
Products to be connected | |
---|---|
Data Logger | GM10, MX100, MW100, DA100 |
Recorder | GX10, GX20, GP10, GP20, DX1000, DX1000N, DX2000, DX1000T, DX2000T, FX1000, FW1000, MV1000, MV2000, CX1000, CX2000, μR10000, μR20000, DR130, DR230, DR240 |
Sushi Sensor* | XS770A, XS550, XS530 |
Control Instrument | UT75A, UT52A, UT55A, UT35A, UT32A, UP55A, UP35A, UM33A, YS1500, YS1700, VZ20X |
Connect the following as Modbus instruments FA-M3V (F3SP7x), PR300, UPM100, UPM101, VJU7, VJS7, VJA7, VJH7, VJP8, VJQ7, VJQ8, VJX7, MVHK, MVRK, MVTK |
|
Energy Monitor | PR300, PR720, UPM100, UPM101 |
Power Meter | WT300, WT500, WT1800**, WT1600**, WT3000, WT3000E |
Modbus Device | Instruments supporting Modbus communication |
Software | DAQLOGGER, DAQ32Plus, MXLOGGER |
* Option code “/SU” is required for Sushi Sensor connection.
** Free connection software GateWT for GA10 available.
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【Support Information】PC Software Support Model List
list of compatible models which various PC software is supported.
자료실
Osaka Metro는 고객의 편의를 위하여, 지하철역과 터널 내부의 공기를 순환시키기 위한 거대한 공기 환기 장치(공기 흡입구 및 배출구)를 설치했습니다.
진동 동향을 모니터링하여 지하철역에서 예상치 못한 에어컨 고장을 방지합니다.
When maintenance work of production equipment or trouble occurs, customers want to check the situation at the site immediately.
They also want to prepare easily for that (building a measurement system).
In response to these demands, the VZ20X and GA10 make it easy to construct a DATA collection system (on-site confirmation system) and quickly check the status of production equipment.
Environmental data (water quality, amount of flow) is measured on-site and monitored from an office.
Customer can cover long-distance area and the VZ20X is very compact to install into small space of any equipment .
Due to revisions and additions to regulations, pumps used in water, sewerage, and drainage systems require flexible modifications and additional measurement points in their performance inspections.
In response to these changes in the environment and circumstances, the compact size of the Multi-Sensing Remote I/O Analog Sensing Unit VZ20X reduces the burden of expanding and reconstructing production and test equipment to fit the current installation environment.
the VZ20X installed near sensors such as temperature, humidity, and vibration, and enables automatic collection of data via the factory LAN. The data collection, monitoring and management can be automatically and regularly monitored with the data logging software GA10. As a result, it contributes to reducing the workload of workers.
When maintenance work of production equipment or trouble occurs, customers want to check the situation at the site immediately.
They also want to prepare easily for that (building a measurement system).
In response to these demands, the VZ20X and GA10 make it easy to construct a DATA collection system (on-site confirmation system) and quickly check the status of production equipment.
In the painting process of automobile parts, failure or corrosion of electrodes can lead to quality degradation.
In addition, the current lack of electrode condition monitoring has resulted in the replacement of electrodes in a short period of time, a problem that is extremely costly.
To address these issues, we monitor the deterioration of production facilities and contribute to the realization of maintenance tailored to the conditions of the equipment.
Customers want to monitor the amount of electricity consumed by each production equipment in order to conserve energy in the factory, but it is not easy to install a measurement system in existing equipment, even from the installation and wiring conditions.
The VZ20X's compact size allows it to be installed for existing conditions. Accurate sensing also contributes to the visualization of power usage at production equipment.
DATA collection in product evaluation, such as for motors and inverters, may not be accurately measured due to the influence of noise received from the measuring object.
To ensure accurate DATA collection during evaluation and testing in such noise-prone environments, the VZ20X can safely be used in noisy environments with individual insulation between input channels.
Since performance evaluation tests of inverter drive motors are susceptible to noise, equipment with high noise resistance is required. Also, if the number of measurement points is large, a multi-channel measuring instrument that satisfies the measurement will be costly.
The VZ20X is noise-resistant and safe for accurate DATA collection even on noise-prone measurement targets such as inverters.
It is hard to go back and forth between the office floor and the test floor to check the bearing durability status.
That round trip time is wasteful and a heavy burden on man-hours. If you have more than one test floor, that's even more of a burden.
The VZ20X and GA10 make it possible to build simple monitoring systems. The system also enables remote monitoring of manufacturing and testing sites, contributing to reducing the burden on the site.
DATA of several production equipment in a semiconductor manufacturing factory is currently being checked by field workers, and the checking is in a difficult situation. Therefore, there is a growing demand for centralized monitoring within the factory.
The VZ20X allows installation to take advantage of existing space.
In addition, the GA10 contributes to labor saving in the field by remote monitoring.
Customers want to improve maintenance by predicting failures of existing durable equipment. However, existing equipment do not have enough space, and it is not easy to increase the number of sensors needed to grasp the condition.
To address this issue, the VZ20X’s compact size allows it to be installed between equipment, and data collection can be easily monitored via Ethernet (Modbus/TCP).
Caustic soda and hydrochloric acid, produced in electrolyzer plants, are fundamental materials used in varieties of industries; chemicals, pharmaceuticals, petrol-chemicals, pulp and papers, etc. Profit is the result of the effective production with minimized running / maintenance cost. Proper control of the process brings you stabilized quality of products with the vast operational profit.
Customers want to improve maintenance by predicting failures of existing durable equipment. However, existing equipments do not have enough space, and it is not easy to increase the number of sensors needed to grasp the condition.
To address this issue, the VZ20X’s compact size allows it to be installed between equipments, and data collection can be easily monitored via Ethernet (Modbus/TCP).
Customers want to improve maintenance by predicting failures of existing durable equipment. However, existing equipments do not have enough space, and it is not easy to increase the number of sensors needed to grasp the condition.
To address this issue, the VZ20X’s compact size allows it to be installed between equipments, and data collection can be easily monitored via Ethernet (Modbus/TCP).
You can measure and monitor integral flow (total and excess flow). You can also calculate the flow integral and excess usage with computation functions, and generate reports with the Report function. With the Excel template function, you can create templates in a desired report format for creating reports automatically.
Customers want to improve maintenance by predicting failures of existing durable equipment. However, existing equipments do not have enough space, and it is not easy to increase the number of sensors needed to grasp the condition.
To address this issue, the VZ20X’s compact size allows it to be installed between equipments, and data collection can be easily monitored via Ethernet (Modbus/TCP).
In recent years, customers of processing equipment used in food and pharmaceutical manufacturing have increasingly requested visualization of equipment conditions.
This is because we do not know the current state of our production facilities, and maintenance depends on individual experience and intuition.
By accurately collecting DATA with VZ20X and visualizing the status of equipment, it is possible to understand the current status and perform appropriate maintenance according to the condition of the equipment.
The PLC in the existing injection molding machine does not have a recording function, but you want to add a function to record the production DATA and equipment condition DATA. Customers also want to easily realize these functions.
In response to these requirements, the VZ20X performs DATA collection of PLC and analog sensors, and the GA10 provides on-site monitoring and recording to support safer operations.
Controls temperature in, and acquires data from, various internal components of plastic film manufacturing equipment. An easy to use, high cost-performance data acquisition and monitoring system can be assembled by using Ethernet compatible instruments and GA10.
With advances in process automation comes a greater need for level measurement and control. As pressure on at the bottom surface of a liquid is proportional to the height of the liquid's surface, you can measure pressure using a differential pressure transmitter to detect the level of the liquid, acquire the data on the UT75A Digital Indicating Controller, and use the measurements to control the tank level.
Taking advantage of sensors already available in your system, you can simply add VJ series signal conditioners or the UM33A Digital Indicator with Alarms to easily build a monitoring system on a PC.
Downloads
Instruction Manuals
- Model GA10/GA10CL/GA10UP Data Logging Software User's Manual (9.2 MB)
- GA10 Data Logging Software Downloading the Latest Software and Manuals (340 KB)
- Modbus Device Definition File Creating Tool for GA10 Data Logging Software (813 KB)
- SMARTDAC+ STANDARD Universal Viewer User's Manual (4.1 MB)
- DXA170 DAQStudio User's Manual (4.8 MB)
- WX1 GateWT User's Manual (859 KB)
General Specifications
Technical Information
동영상
GA10 is PC-based data logging software for monitoring and recording data by connecting to devices distributed in a factory. Now with an AI-based Anomaly Detection function, the AI notifies you of anomalies before equipment abnormalities occur.
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