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YOKOGAWA

Yokogawa Electric Corporation

Success Stories (Solution-based Software)

DENKA, Niigata, Japan

- Configuration of complicated procedures in Exapilot leads to operational excellence.

 

- DENKA wanted to standardize the operation, reduce workload and prevent operator errors.

 


Safripol, Sasolburg, South Africa

- Exapilot is Effectively Applied to Polypropylene Plant and Optimizes Operation, Cost Savings.

 

- By using Yokogawa's Exapilot, Safripol were able to eliminate product variations and kept the operations consistent.

 


Blue Circle Southern Cement, Australia

- Realization of current and historical data viewing and storage

 

- Achievement of easy measurement of alarm load and in-depth alarm analysis

 


Nippon Shokubai Co., Ltd., Japan

- Easy-to-understand sequence programs' creation
- An entire programming system built by operators
- Operator workloads reduction

 


Sumitomo Chemical Co., Ltd., Japan

- Provided a better way to transfer its manufacturing know-how to the next generation
- Reduced energy consumption and operator workload by implementing Advanced Process Control (APC) and Advanced Operator Assistance (AOA)

 


Japan Polychem Corporation, Japan

- Implementation of AOA package for improved grade-change operation
- Dramatically reduced operators' workload and transient products, as well as sharable operation know-how

 


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Tsurumi Soda Corporation,Yokohama,Kanagawa Prefecture, Japan

- Exasmoc achieved significant power savings

 


Kaneka Corporation,Takasago,Hyogo Prefecture, Japan

  • Kaneka Corporation,Takasago,Hyogo Prefecture, Japan
  • Takasago, Hyogo Prefecture, Japan
    Advanced Operation Assistance (AOA) and Process Control (APC) [Chemical]


  • - Kaneka corporation has urgently needed to implement countermeasures that would reduce this facility's energy costs.

- Optimizatio of control strategy helps BTG plant save energy and operate more efficiently.

 


Sumitomo Chemical Co., Ltd., Japan

- Provided a better way to transfer its manufacturing know-how to the next generation
- Reduced energy consumption and operator workload by implementing Advanced Process Control (APC) and Advanced Operator Assistance (AOA)

 


Shell Refining Australia Pty. Ltd., Australia-No.1

- Successful centralization of formerly individual plant unit controls into a single CCR
- Upgraded older control systems and panel instruments to an integrated production control system

 


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Korea Kumho Petrochemical Co., Ltd. Ulsan, Korea

- At the company’s Ulsan resin plant, six Exaquantum servers were connected to CENTUM CS 3000 and other vendor’s systems.
- KKPC needed to expand its SBC capabilities and improve production efficiency at its plants.

 


Asahi Carbon Company Ltd., Niigata, Japan

- Installation of Exaquantum PIMS package improves efficiency of process data management.
- Improve quality and yield through proactive maintenance of plant assets

 


Techno Tsuruga Co. Ltd., Japan

- Easy-to-use report system
- Electric power demand monitoring screen with enhanced real-time capability
- Monitoring screens for estimated free calcium oxide content
- Automatic production control ranging from schedule to instructions, current status display, actual data collection, and report output

 


Mori Building Co., Ltd., Japan

- Improved analysis of energy consumption
- Electric power demand monitoring screen with enhanced real-time capability
- Ability to monitor the impact of changes in outside air intake
- Ability to monitor the efficiency of a chilled water transfer system

 


Eraring Power Station

  • Eraring Power Station, Australia
  • 4 x 660 MW, Coal Fired, Plant Revamping

    Highly integrated control and monitoring systems solution for Australia’s largest power station

 


TOTAL Petroleum Nigeria Limited (EPNL), Nigeria

- System implementation through mutual trust with customer and proven IT expertise
- Real-time data processing and file generation for office application

 


Liddell Power Station, Australia

A cost-effective solution for Australia's largest electricity producer

 

 


Shell Refining Australia Pty. Ltd., Australia-No.2

- Successful end user configuration with expertise on the existing system
- Lower total cost of ownership by incorporating the current generation system

 


Nederlandse Aardolie Maatschappij BV (NAM), The Netherlands

- World's largest control systems and PIMS for securing production over an extended period
- Fully-automated, alarm-free operation and reduced total cost of ownership

 


PTT Aromatics and Refining Public Co., Ltd., Thailand

- Flawless refinery start-up assured by operator training simulator.
- The virtual test function of the OmegaLand simulator created the same environments as CENTUM CS 3000.

 


PTT Aromatics and Refining Public Co., Ltd., Thailand

- The AR1 refinery recently replaced its legacy DCS with Yokogawa’s CENTUM CS 3000.
- Achieving an Intelligent Oil Management System.