Mining operations produces valuable minerals or geological materials from the Earth. Economical recovery often requires high throughput and high availability of the process with low operation costs, and stringent safety and environmental regulations.
Success Story
Nedmag Industries Mining & Manufacturing B.V., Veendam, The Netherlands
PRM, FieldMate
Kyushu Mitsui Aluminium uses the UPM100 Power Monitor for its overall factory operations, and the DX1000 Paperless Recorder for its high-purity aluminum refining furnaces.
CENTUM VP was selected to increase production output of a gold refinery in Australia.
The unprecedented reliability and availability of CENTUM ensured zero unplanned downtime.
Magnetic Flowmeter dual frequency excitation provides immunity to slurry noise by good stability and accuracy, determining the maintenance timing can be recognized by monitoring of electrodes.
Most zinc are produced at hydrometallurgically, where a high-grade zinc product can be obtained and valuable metals mixed in the raw material can be recovered. In the hydrometallurgy, the raw material of zinc concentrate is roasted and then dissolved in sulfuric acid to remove impurities. The process called leaching and pH control of the leachate is important.
Industry:Chemical, Power
How automated real-time noise map can contribute to production efficiency
Data critical for quality control in aluminum casting is monitored and recorded by the DX1000/DX2000. Various kinds of data from a holding furnace are batch recorded, and data during occurrence of alarms is recorded separately.
The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.
The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.
Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.
Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.
In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.
Discovering your Baseline with OT Security Risk Assessment
The use of optical fiber for temperature sensing is expanding beyond safety applications.
Cloud-based wireless sensing enables safety, reliability, and profits through widespread asset monitoring.
The wireless standard LoRaWAN enables wireless communications and digital transformation over long distances, supplementing in-plant wireless networks such as ISA100.
Historians provide the data storage, secure connectivity and built-in tools required for implementation of digital transformation initiatives.
Assets and operations will have human-like learning and adaptive capabilities, allowing responses without operator interaction to situations within a secure, bounded domain.
Process automation systems are increasingly connected to IT systems and the outside world, introducing cybersecurity concerns, which can be addressed using techniques such as software-defined networking and monitoring services.
Asset management plays a key role in operational safety, and it is critical to capture and transmit these data in a secure, digitized way to ensure that they are up to date, accurate and easily accessible.
Robots have long been used in discrete manufacturing and machine automation applications, and their use is now spreading to address process industry applications.
- Optimizes the supply chain and operations by enabling plant personnel to work more efficiently -
- For improved agility in implementing control system projects -
- With OPC UA support and stronger security -