Mining & Metal

Kyushu Mitsui Aluminium uses the UPM100 Power Monitor for its overall factory operations, and the DX1000 Paperless Recorder for its high-purity aluminum refining furnaces.

• Configuration of complicated procedures in Exapilot leads to operational excellence.
• DENKA wanted to standardize the operation, reduce workload and prevent operator errors.

• FDT technology gives users centralized access to all devices.
• FDT technology provides a common environment for configuring, operating, or maintaining any devices.

• Realization of current and historical data viewing and storage
• Achievement of easy measurement of alarm load and in-depth alarm analysis

CENTUM VP was selected to increase production output of a gold refinery in Australia.
The unprecedented reliability and availability of CENTUM ensured zero unplanned downtime.

Magnetic Flowmeter dual frequency excitation provides immunity to slurry noise by good stability and accuracy, determining the maintenance timing can be recognized by monitoring of electrodes.

Most zinc are produced at hydrometallurgically, where a high-grade zinc product can be obtained and valuable metals mixed in the raw material can be recovered. In the hydrometallurgy, the raw material of zinc concentrate is roasted and then dissolved in sulfuric acid to remove impurities. The process called leaching and pH control of the leachate is important.

Industry:Chemical, Power

How automated real-time noise map can contribute to production efficiency

Data critical for quality control in aluminum casting is monitored and recorded by the DX1000/DX2000. Various kinds of data from a holding furnace are batch recorded, and data during occurrence of alarms is recorded separately.

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.

Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.

Discovering your Baseline with OT Security Risk Assessment

The use of optical fiber for temperature sensing is expanding beyond safety applications. 

The wireless standard LoRaWAN enables wireless communications and digital transformation over long distances, supplementing in-plant wireless networks such as ISA100.

Cloud-based wireless sensing enables safety, reliability, and profits through widespread asset monitoring.

Process automation systems are increasingly connected to IT systems and the outside world, introducing cybersecurity concerns, which can be addressed using techniques such as software-defined networking and monitoring services.

Asset management plays a key role in operational safety, and it is critical to capture and transmit these data in a secure, digitized way to ensure that they are up to date, accurate and easily accessible.

Robots have long been used in discrete manufacturing and machine automation applications, and their use is now spreading to address process industry applications.

Assets and operations will have human-like learning and adaptive capabilities, allowing responses without operator interaction to situations within a secure, bounded domain.

Historians provide the data storage, secure connectivity and built-in tools required for implementation of digital transformation initiatives.