Refining & Petrochemical

 The refining and petrochemical industries are undergoing significant transformation driven by energy transition, digitalization, and evolving market demands. At the same time, companies face increasing operational complexity, growing pressure to improve efficiency and sustainability, workforce and knowledge transfer challenges, and rising cybersecurity risks. To remain competitive in this rapidly changing environment, companies must enhance operational agility, optimize energy and resource utilization, and enable better decision-making across the value chain. Leveraging decades of experience, Yokogawa supports customers in achieving safe, reliable, and optimized operations through a comprehensive portfolio of automation and digital solutions. 

 

Challenges

Customer Challenge: Plant’s Flexibility, Sustainability, and Future Scalability

Refinery plant

Refining and petrochemical companies continue to invest in new facilities, capacity expansions, modernization projects, and digital transformation initiatives. At the same time, project teams must balance increasingly complex requirements related to safety, reliability, operational flexibility, sustainability, and future scalability while maintaining project schedules and controlling capital expenditures.

 

Our Solutions

Yokogawa provides a comprehensive automation foundation that helps customers design, build, and operate facilities with safety, reliability, and long-term operational excellence in mind. From field instrumentation and analyzers to integrated control and safety systems, our solutions establish the foundation for efficient operations throughout the asset lifecycle.

Comprehensive automation solution

 

Customer Challenge: Fragmented operations Across the Refinery Value Chain

Fragmented operations

Refineries and petrochemical plants must optimize process units, blending, logistics, utilities, and inventory as one integrated operation. Yet fragmented systems, disconnected workflows, and silos often limit visibility and coordination. In today’s volatile environment, operators must optimize production, energy, quality, and logistics across the value chain through connected, coordinated, and increasingly autonomous operations.

 

Our Solutions

Yokogawa enables refineries and petrochemical plants to connect process units, blending, tank farms, oil movements, and utilities within an integrated operational environment. By combining automation, APC, operational management, production information, and optimization capabilities, we improve visibility, decision-making, product quality, resource utilization, safety, and reliability, enabling connected and increasingly autonomous site-wide operations.

Well-informed decision making

 


 

Customer Challenge: Market Volatility and Supply Chain Uncertainty

Market volatility

Refinery and Petrochemical companies face increasing uncertainty driven by the energy transition, margin pressure, rising energy costs, supply chain disruptions, and market volatility. To remain competitive, organizations must make faster and better-informed decisions while aligning business strategy, planning, supply chain execution, and operations.

 

Our Solutions

Yokogawa helps refining and petrochemical companies improve profitability and agility by connecting business strategy, planning, supply chains, and operations. Combining deep consulting expertise, industry knowledge, digital transformation, and automation technologies, we enable faster and better-informed decisions, optimize enterprise performance, and build resilience across the value chain.

Profitable business operation

 

Customer Challenge: Threads to Long Term Competitiveness

Discussing sustainability

Increasing operational complexity, workforce attrition, aging infrastructure, decarbonization requirements, and cyber risks are placing unprecedented pressure on refinery and petrochemical operators. These factors threaten profitability, reliability, agility, and the ability to adapt to evolving market and regulatory demands.

 

Our Solutions

Through industrial AI, digital transformation, autonomous operations, and robust cybersecurity, Yokogawa enables organizations to optimize performance, enhance operational resilience, empower a changing workforce, and drive sustainable growth while navigating an increasingly uncertain business environment.

IT/OT security


AI-related references: 

Resources

Overview:

Yokogawa provided a Dynamic Real-Time Optimizer (RT-OP) to optimize the operations of the hydrocracker unit at Aramco Riyadh Refinery.
By dynamically calculating optimal setpoints, the RT-OP optimizes operations beyond the APC system.

Overview:

Measurement and control of Heat Exchanger Leakage can help prevent costly maintenance, repair and downtime. The simple, essentially maintenance-free measurement of condensate conductivity will give the operator information necessary (or provide automatic control) to prevent severe damage to the boiler should a breakthrough of the heat exchanger occur.

Application Note
Overview:

Ion Exchange is a method for the exchange of ions between two electrolytes or between an electrolyte solution and a complex molecule. In most cases the term is used to denote the processes of purification, separation, and decontamination of aqueous and other ion-containing solutions with solid polymeric or mineralic ion exchangers.

Application Note
Overview:

The U.S. refineries represent approximately 23 percent of the world's petroleum production, and the United States has the largest refining capacity in the world. Petroleum refining is an industry, which is undergoing intense amounts of scrutiny in the United States from regulatory agencies and environmental groups.

Overview:

The client wanted to monitor the temperature on a chimney. Exhaust air is exposed to the heat on the way traveling from the inlet to the outlet in the chimney. Then constituent of the air transform to harmless elements. It is important to keep the temperature in the chimney as designed.

Application Note
Overview:

Gasoline and Diesel blending applications of on-line Near Infra-red (NIR) analysis and control are well documented in the literature, and the economic benefits of NIR control systems have been reviewed recently.

News

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