OpreX Asset Operations and Optimization

Solutions that help companies optimize production of their most valuable products and maximize the value of management resources, allowing the fullest possible use of facilities and other hardware assets.

  • Exaquantum can acquire data from all facets of a process and transform that data into easily usable, high-value, widely distributed information. Exaquantum forms the basis of most Yokogawa OES.

  • Planned production is often compromised by unplanned Downtime incidents and sub-optimal production rates that are not quantified in terms of Time, Rate Loss and the associated Reasons. Without this quantifiable information there is no way to consistently identify potential Downtime causes and to assign activities to make the necessary improvements avoiding future lost production.

  • mPower extends the power of Exaquantum to integrate business and process data in a production model to give you the validated information you need to optimize and maximize valuable production resources.

  • Workflow Composer VP provides powerful flowchart based graphical tools for defining and executing business processes. This provides a structured and integrated approach to coordinating business and operational functions between people, Yokogawa applications and third party applications. Workflow Composer VP is part of the Yokogawa Real-time Production Organizer (RPO), a suite of MES platform packages.

  • The all inclusive Platform for Advanced Control and Estimation brings multi-variable control, quality estimation, complex custom calculations, and operator user interface design all into one application; in doing so, dramatically reducing deployment time and simplifying maintenance for robust performance.

  • Plant operators are often faced with a high number of alarms and abnormal situations and are therefore unable to respond quickly enough to prevent safety related incidents, environmental issues, shutdowns and equipment damage. A poorly applied alarm management policy resulting in excessive alarms and events can also make operators routinely ignore alarms due to the excessive amount of information being received.

  • Exaquantum/AMD (hereafter known as 'AMD') is Yokogawa's Master Alarm Database solution. Based on ANSI/ISA-18.2-2009 and EEMUA 191, AMD assists managers and supervisors in monitoring, assessing and auditing the behaviour of alarm setpoints as part of an alarm documentation and rationalization program.

  • Exaquantum/SER is an event driven integrated reporting system that acquires alarm & event messages and point data from plant monitoring and control systems, and stores this information in a single database for ease of analysis.

  • Facilities often collect large amounts of safety data from different sources. Making sense of this data can be challenging and applying it to HAZOP & LOPA safety designs can be even harder.

  • Advanced Alarm Administrator allows alarm review, alarm optimizing, and enhancement of alarm response by simplifying the process of alarm reduction and minimizing alarm flooding.

  • The new Exaplog event analysis package facilitates the quantitative analysis of problems in the DCS event log. By alternating analysis with alarm setting adjustment and operation sequence tuning, you can continuously improve operational efficiency.

  • Yokogawa provides a standardized approach to the implementation of regulatory control stabilization with fixed procedures and methods that ensure optimum and safe plant controls.

  • Lab-Aid is a Laboratory Information Management System (LIMS) package which supports the standardization of quality management operations—reducing costs and improving service capabilities to your customers. Our Lab-Aid solution supports the quality management and testing departments in manufacturing and service oriented companies.

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