OpreX Asset Health Insights

As​​​​​set benchmarking & KPIs 

Establish operational performance metrics based on production targets and historical data. Create alerts to flag when the operation is under-performing. Provide recommended insights to improve asset efficiency.

Energy management

Monitor operational efficiency and energy consumption by asset. Receive an alert if levels exceed established thresholds. Determine the cause and take action to eliminate excessive energy consumption.

Predictive Maintenance

Predict operational anomalies, expected next failure time, and receive recommendations to reduce the cost of spare parts and supplies. Enhance the workplace safety, minimize the overall time spent on assets, and avoid the production hours lost due to unplanned machine downtime, 

Critical alerts

Generate and prioritize alerts in different hierarchies from plant, system to asset. Provide an effective manner of collaboration and problem-solving for multiple teams who are responsible.

STEP 2: Data and process configuration

Data collected is cleaned and optimized within the Yokogawa Cloud. We configure Asset Health Insights to monitor KPIs, failure criteria and other benchmarks you care about–with alerts and notifications for better situational awareness.

Smart Aqua-Farming

A client in the aquaculture sector is using Asset Health Insights as a first step towards IIoT and digital transformation of people, processes, and technology. Yokogawa supported the client with a solution to limit time spent on manual checks and to improve the levels of automation in water quality maintenance (DO, pH, salinity, temperature). AHI enabled the data ingestion from probe sensors into a cloud environment, providing various real-time water tank insights and insights on shrimp health and the overall process productivity. 

Pump Performance and Anomaly Detection

As part of a larger digital transformation initiative, a South American refiner needed to improve maintenance program and operational parameters to reduce costly downtime and operational costs. Asset Health Insights enhances the operational efficiency of pumps by collecting data on discharge pressure, suction pressure, flow rate, power, and more. This data is used to determine the performance gap between actual and ideal efficiency, as well as to estimate potential energy savings. The client can detect any abnormal processes with the aid of AI, alerting on-site engineers.

With Asset Health, the client has increased product quality, reliability, pump efficiency and warranty programs.