Introduction
Blending plays a key role in industries like food, healthcare and chemicals etc. Temperature and vacuum measurements are very important in minimizing the moisture content to ensure the quality of the final product. Strictly maintaining them throughout the process ensures the final product yield.
Expected Benefits
- Improved productivity;
Continuous online measurement of temperature and pressure ensures the quality of product. - Enabled online measurement of rotating dryer;
NO signal cables, NO power cables, NO cable damage - Enabled easy integration with host system through Modbus;
YFGW410 supports Industry proven Modbus platform, that enables easy and seamless integration with a wide range of host system. - Minimized maintenance cost;
Non-proprietary batteries standardized for the entire product range.
YFGW520 (Field Wireless Access Point)
YFGW410 (Field Wireless Management Station)
YTA510 (Temperature Transmitter)
Challenges
- No online monitoring of temperature or pressure measurements
- Lack of precision measurements, currently only using local gauges
- Reading errors induced by human error, leading to lower product quality
Solution
For rotating equipment;
Eliminating the wire by ISA100 wireless transmitter is the perfect solution.
Battery operated transmitters are installed directly on the rotating dryer and the wireless gate-way is located approx.50m away on a support. Even though the dryer is rotating, reliable communication is established between the transmitters and the gateway.
ISA100 wireless system ensures accurate remote measurements throughout the entire process.
Accurate –Dependable sensors for measurement
Simple –Seamless integration with existing host system
Conclusion
Eliminating cables, complex connectors and slide rings on rotating equipment have greatly simplified the whole installation and process. The ISA100 wireless transmitter and the gateway have fulfilled this mission and have delivered real productive gains for the user. Ongoing maintenance costs have been significantly reduced by the wireless architecture.
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Contact UsIndustries
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Pharmaceutical
Under continual pressure to increase profitability, maintain government compliance, and meet emerging market opportunities, the pharmaceutical manufacturing industry faces unique challenges that require unique solutions. As one of the world’s leading industrial automation suppliers, Yokogawa is poised and prepared to deliver those solutions, creating individualized lean manufacturing techniques that deliver consistent, measurable results.
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The high performance temperature transmitter YTA510 accepts Thermocouple, RTD, ohms or DC mill volt inputs. The transmitters transmit not only process variables but also the setting parameters using wireless signal. The transmitters run on internal batteries, and the installation cost can be decreased since hard-wiring is not required. The communication is based on ISA100.11a protocol specifications.
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Yokogawa offers an IoT Enabled ISA100 compliant Gateway, a Access Point, a Media Converter, and a Management Station. All to help design a network to meet your needs.
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Yokogawa offers the dual-input YTA510 and the multi-point YMTX580 temperature transmitters.
Have Questions?
Contact a Yokogawa Expert to learn how we can help you solve your challenges.