Are You Having Any Problems like This?
Industries : Entire manufacturing industry
Equipment : Multi-site plants and entire plants
Problems : Equipment data is scattered. The decision-making is difficult for the entire plant's production and maintenance.
- The inability to collect data from scattered equipment prevents comprehensive analysis and improvements.
- Each plant manages their own equipment respectively. It is difficult to grasp operation status across all locations.
- The building of new monitoring network is subject to cost and time constraints.
Easy to start using!
Wide Area Monitoring System solves remote monitoring issues
Facilities that exist in a wide area can be integrated and managed through remote monitoring.
The cloud can be used to reduce time and costs, and to efficiently build monitoring systems.
Value through Problem Solving
- Visualization, recording and accumulation of equipment data to provides overall improvement and support.
- The facility's information with integrated equipment (DCS, PLC, recorders, sensors, etc.) can grasp the operational status of entire plant and multiple plants.
- Quick decisions regarding investment, production and maintenance can be made by utilizing data from multiple locations. Users are able to build a low cost monitoring system with wireless communication technology.
Proposed System Configuration
Data is collected from Sushi Sensor, recorders, GA10, PLC, DCS and other equipment installed at each plant and managed through the “Wide Area Monitoring System.” The collected data integrates with this system, enabling visualization and analysis of equipment to solve production challenges. Furthermore, utilizing cellular network allows for a network configuration that eliminates the need for wiring work, reducing the construction burden during implementation. Implementing this system is expected to reduce opportunity losses, lower maintenance costs, and control quality losses. By enhancing both quality and production efficiency, profitability will improve.
Devices
| Category | Product |
|---|---|
| Cloud | Wide Area Monitoring System (Data acquisition interval: 5 min. or more, 50 measured data) |
| Communication | - |
| Comm. devices/data acquisition | LoRaWAN gateway, VPN router, Paperless recorder, Recorder gateway, PLC |
| Sensor | Sushi Sensor (Pressure, Vibration, Steam trap) |
Related Products & Solutions
-
A Wireless IIoT Solution Sushi Sensor
Sushi Sensor is a wireless solution for Industrial IoT (IIoT). It has excellent environmental resistance, and adapts LoRaWAN®, a wide area wireless communication method that realizes power saving and long-distance communication.
-
Data Logging Software GA10
The latest software that enables you to build a DAQ system without programming. Designed for maximum compatibility with Yokogawa recorders, data loggers, temperature controllers, and power monitors, GA10 can also acquire data via Modbus communications.
-
FA-M3
Featuring ultra high-speed, stable control, link functions and improved network performance, the FA-M3V controller is created by improving every aspect to deliver stable control at the highest speeds.
-
Touch Screen Paperless Recorder GX10/GX20
The SMARTDAC+TM GX10/GX20 is a panel mount paperless recorder with a modular architecture on the back panel and has a data logging function to acquire the required data. By supporting not only I/O but also many communication protocols, you can connect to various devices. GX utilizes AI. Supporting FDA 21 CFR Part11 and AMS2750E/NADCAP.
-
Wide Area Monitoring System
The Wide Area Monitoring System helps you solve various problems occurring at operation sites by consolidating centralized/distributed data on the cloud for integrated data management and remote monitoring. No IT knowledge required. Start using the cloud with ease on a small scale!
-
Wireless Pressure Sensor
This product acts as a battery-powered wireless pressure sensor, and it is suitable for Industrial IoT (IIoT) applications. Wireless Pressure Sensor has the function of measuring the gauge pressure of gases and liquids in a piping.
-
Wireless Steam Trap Monitoring Device
This product acts as a battery-powered wireless steam trap monitoring device, and it is suitable for Industrial IoT (IIoT) applications. Wireless Steam Trap Monitoring Device detects the condition of a steam trap by its acoustic sensor and temperature sensor.
-
Wireless Vibration Sensor
This product acts as a battery-powered wireless vibration sensor and it is suitable for Industrial IoT (IIoT) applications. Wireless Vibration Sensor measures vibration along the X, Y, and Z axes in addition to monitoring the surface temperature.