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Delivering consistent and efficient operating performance is the key to achieving operational excellence and process safety. While the process industry faces the wave of the Fourth Industrial Revolution, many manual operations remain due to the difficulty and the uncertain cost-effectiveness of fully automating the process.
Companies have Standard Operating Procedures (SOPs) to guide the operators through manual operations and standardize the processes. However, these paper-based SOPs are occasionally outdated, not updated, and do not reflect the current most efficient way to drive the process. When procedures are not properly documented, plants rely on the knowledge of the most experienced operators, which results in:
In today’s highly competitive world and with operators expected to take on wider responsibilities due to labor shortages, the challenge is critical.
This whitepaper describes an innovative approach to optimizing manual operations in the process industry: combining Distributed Control System (DCS) data and domain knowledge with the latest machine learning technology to visualize the actual operating procedures and capture the implicit knowledge of experienced operators. Through case studies, it also explains how operation managers, both experienced and new, IIoT/digital transformation leaders, and their colleagues can utilize this type of solution to identify best practices and improve production performance.
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Procedural Automation (Exapilot) provides a flexible methodology to capture, optimize and retain procedural knowledge in a process plant while meeting requirements in reliability, flexibility, and lifecycle costs.
Procedure Analysis for SOP Optimization is to achieve consistent and efficient operating performance in DCS manual operation. By YOKOGAWA’s machine learning technology, the best operating practice can be identified based on DCS data collected from the plant.
From design through project execution, operations and maintenance, Yokogawa makes it possible for manufacturers to maintain Operational Excellence over the entire plant lifecycle.
Contact a Yokogawa Expert to learn how we can help you solve your challenges.