pH in Strong Chlorate (Electrolytic Cooler)

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Introduction

Sodium chlorate is an inorganic compound with the chemical formula NaClO3. It is a white crystalline powder that is readily soluble in water. It is hygroscopic. It decomposes above 300 °C to release oxygen and leave sodium chloride. Several hundred million tons are produced annually, mainly for applications in bleaching paper.

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Commercial Use

The main commercial use for sodium chlorate is for makingchlorine dioxide(ClO2). The largest application of ClO2, which accounts for about 95% of the use of chlorate, is in bleaching of pulp. All perchlorate compounds are produced industrially by the oxidation of solutions of sodium chlorate by electrolysis. Sodium chlorate may be used to control a variety of plants including morning glory, canada thistle, johnson grass, bamboo, Ragwort, and St John's wort. The herbicide is mainly used on non-crop land for spot treatment and for total vegetation control on areas including roadsides, fenceways, and ditches. Sodium chlorate is also used as a defoliant and desiccant.

Application Overview

Industrially, sodium chlorate is produced by the electrolysis of a hot sodium chloride solution:

NaCl+3H2O→NaClO3 +3H2

In chemistry and manufacturing, electrolysis is a method of using a direct electric current (DC) to drive an otherwise non- spontaneous chemical reaction. Electrolysis is commercially highly important as a stage in the separation of elements from naturally occurring sources such as ores using an electrolytic cell. The voltage that is needed for electrolysis to occur is called the decomposition potential.

This reaction progresses in heat (at least 70 degrees Celsius), and controlled pH. In lower temperature or with high pH another reaction progresses:

2 NaCl + H2O → NaClO + NaCl + H2

The Chloralkali process is an industrial process for the electrolytic production of sodium chlorate. It can also be synthesized by passing chlorine gas through a solution of sodium hydroxide. It is then purified by crystallization.

Typical Process Details: 

Fluid 

Strong Chlorate (Composition: NaCl 8%, NaClO3 36%, Na2Cr2O7 0.3%, Water Balance. NaOCl 2 to 5 gpl, pH 5 to 7) 

Press Nor/Max 

1.1 / 1.8 kg/cm2 (g) 

Temp Nor/Max/Min 

85 / 90 / 25 deg.C 

Design Parameters: 

Pressure - FV/6.11 kg/cm2 (g) & Design temperature- 117 deg.C 

Density 

1330 kg/m3 @ N.O.C 

pH Nor/Max/Min 

(5.8-6.2) / 6.8 / 4.5 

Installation 

Insertion type 

Insertion Length 

Minimum 60 mm 

Typical Problems:

  • Frequent cleaning

Remedies:

  • Use of differential sensor

Typical problems

  • Frequent cleaning

Remedies

  • Use of differential sensor

Product Recommendation

Measurement System

Process Liquid Analyzer: 

  • 2-wire FLEXA pH/ORP Analyzer

Features

  • Dual sensor measurement on 2-wire type analyser
  • Indication of sensor wellness

 

  • 4-wire PH450G pH/ORP Analyzer

 

Features

  • Easy touchscreen operation
  • Trending display up to 2 weeks
  • Advanced Process Temperature Compensation

Sensor Selection:

FU20-FTS sensor from Yokogawa is the perfect sensor for this application.  Cleaning is probably not necessary for FU20-FTS sensor because of its design. pH electronics is required with two high impedance inputs like FLEXA series or PH450 series.

FU20-FTS is possible if the salt content is stable during the pH control step.

Features:

The FU20-FTS is a differential pH sensor. This means that the reference is not a (liquid) junction but a glass sensor which does not respond to pH changes (within the applicable range of the sensor). Therefore the sensor is truly maintenance free and the output voltage of the sensor depends only on the salt concentration of the process.

The sensor responds to pH changes rather than analyzes the accurate pH value. In that sense it is best to describe the sensor as pH control sensor rather than pH measuring sensor.

A rule of thumb is that a change in salt concentration of +/- 25% has an effect of less than 0.1pH on the pH reading.

Tangible benefit

Save down time in cleaning, repeated calibration, improve end product quality.

Note: For additional information on this application contact the local Yokogawa Process Liquid Analyzer Department

Related Products & Solutions

2-Wire Transmitter/Analyzer FLXA202/21

The FLEXA™ series analyzers are used for continuous on-line measurements in industrial installations. With an option for single or dual sensor measurement, they are the most flexible two-wire analyzer available.

4-Wire pH/ORP Analyzer PH450

The PH450 pH and ORP analyzer is a multivariable analyzer that combines pH with temperature and ORP (Redox) measurement, which can be utilized through different output functions: two mA current outputs, four independent SPDT contact outputs and HART. 

Differential pH/ORP Sensors

The cation differential pH and ORP sensors were designed for difficult applications where conventional sensors are ineffective. These include measurements such as brine solutions to applications as diverse as electrolysis processes and cheese manufacturing.

pH and ORP Analyzers

pH and ORP meters, analyzers and transmitters are used for continuous process monitoring of pH and ORP to ensure water/product quality, monitor effluent discharge, batch neutralization, pulp stock, scrubbers, cooling towers, chemical, water/wastewater treatment and many other applications.

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