Horizontal Ball Mill

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Introduction

ISA 100 WirelessA horizontal rotary miller used to grind the limestone rocks with metallic balls as grinding stones. This is used as the raw ingredient to produce cement powder. The temperature needs to be monitored in order to control the process and the quality of the final product.

 

horizontal rotary miller

The user was using an induction temperature measurement based on a rail system that was very fragile and therefore unreliable.

Benefits

  • Minimized mill downtime due to breakage of cables, rails and signal loss
  • Reduced maintenance effort (No cable maintenance issue)
  • Improved quality of measurement
  • Increased number of measurement points with minimum cost
  • Increased operational uptime with simple and flexible installation
Old system of transmission by rails and power induction
Old system of transmission by rails and power induction.

Solution

Install two YTA510 wireless temperature transmitters at the mill wall. They then communicate directly with the wireless gateway. Modbus signals from the gateway are sent to the "MW100" that converts the measured values into 4 to 20mA signals that the existing control system can accept without any modification.

signals

Result

After installing wireless transmitters there was a 40% improvement in the efficiency of the mill operation. There were no records of communication error. The ISA100 wireless solution reduced total maintenance cost by 68% and increased the measurement reliability by a further 85%.

Conclusion

In mining and cement factories there are a lot of rotating equipment. The customer approved the wireless solution and a conceptual design that uses our wireless solution within this type of application was standardized. The initial cost of deployment was quickly paid back by the increased operational time and reduced maintenance cost and effort.

Analog Output
3 YTA510 for Mill Balls and 1 YTA510 to Route.

產業別

相關產品&解決方案

YFGW710 Field Wireless Integrated Gateway

YFGW710 Field Wireless Integrated Gateway comply to the wireless communications standard ISA100.11a for industrial automation of International Society of Automation (ISA), and relays ISA100 Device data to the system via integrated backbone router. Single unit of YFGW710 has integrated functions of backbone router, system manager, security manage, and gateway.

YTA510無線溫度變送器

高性能溫度變送器YTA510接收熱電偶、RTD、歐姆或DC mV輸入訊號。該變送器通製無線訊號傳輸製程變量以及設定參數。該變送器採用內定電池,由於無需硬接線,因此可降低安裝成本。通訊規格以ISA100.11a協議為基礎。

現場無線

無線解決方案的靈活性可減少對基礎設施的投入,同時可以對工廠運營有更深入的了解。

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