生物質發電

現在生物質受到越來越多的關注,因為它是一種可再生能源,可以幫助火力發電廠減少二氧化碳排放。橫河電機的系統在世界上各種類型的發電廠中都有使用,包括那些使用生物質發電的工廠。橫河電機的測量和控制技術能夠幫助這些工廠更有效地運行並減少其碳排放。

挑戰

客戶面臨的挑戰

提高發電廠效率

我們的解決方案

橫河電機通製改善對燃料、蒸汽和給水的控制,幫助電廠更高效地運行。

使能技術

CENTUM VP集成生產控制系統

CENTUM VP集成控制系統可確保工廠性能實現無中斷的“正常運行”,從而在可再生能源方面達到較高的生產率和盈利能力。


Exapilot提高操作效率軟件

Exapilot是在線導航工具,可以指導操作員逐步進行工廠運行的操作步驟。Exapilot使系統按照標準操作程序(SOPs)自動運行,並對製程和設備異常進行早期檢測。

 

客戶面臨的挑戰

安全有效地啟動鍋爐,這是一個很有技術含量的複雜製程。

我們的解決方案

橫河電機系統通製將燃料油加熱轉換為生物質燃料等自動化流程,使啟動時更安全、更高效。圖形顯示為操作員提供了進入每個流程狀態的實時窗口。

使能技術

CENTUM

CENTUM VP集成生產控制系統

CENTUM VP集成控制系統可確保工廠性能實現無中斷的“正常運行”,從而在可再生能源方面達到較高的生產率和盈利能力。

 


Exapilot提高操作效率軟件

Exapilot是在線導航工具,可以指導操作員逐步進行工廠運行的操作步驟。Exapilot使系統按照標準操作程序(SOPs)自動運行,並對製程和設備異常進行早期檢測。


模擬器

高精度、全廠培訓模擬機

 

客戶面臨的挑戰

提高燃燒效率,減少/消除有害煙氣排放。

我們的解決方案

橫河氧氣濃度分析儀可以測量煙氣中的氧氣(O2)濃度。根據此信息,可以調節空氣的燃燒比以優化燃燒。同樣,我們的煙道氣體分析儀可通製測量煙氣中氮氧化物(NOX)和硫氧化物(SOX)的濃度來減少有害物排放。

使能技術

ZR系列氧化鋯氧分析儀

橫河電機的氧化鋯氧分析儀用於燃燒監測和控制應用,並廣泛應用於各行各業,以優化燃燒並減少NOX排放。


SG750煙道氣體分析儀

SG750煙道氣體分析儀由紅外氣體分析儀單元、氧化鋯氧分析儀單元和取樣單元組成,可同時測量多達五個組份:NOX、SO2、CO2、CO和O2。

 

客戶面臨的挑戰

使用混合燃料時保持穩定的蒸汽供應。

我們的解決方案

橫河電機的控制系統能夠計算最佳燃料混合比並調整燃料供應,以穩定主要蒸汽壓力。

使能技術

EJX / EJA系列壓力變送器/差壓變送器

DPharp系列數字壓力變送器採用差壓高精度共振壓力(DPharp)傳感器,代表了變送器技術領域革命性的先進技術之一。


CENTUM VP集成生產控制系統

CENTUM VP集成控制系統可確保工廠性能實現無中斷的“正常運行”,從而在可再生能源方面達到較高的生產率和盈利能力。


Exapilot提高操作效率軟件

Exapilot是在線導航工具,可以指導操作員逐步進行工廠運行的操作步驟。Exapilot使系統按照標準操作程序(SOPs)自動運行,並對製程和設備異常進行早期檢測。

 

Details

生物質發電製程

生物質電廠大致分為直接燃燒、混合燃燒及氣化等類型。利用直接燃燒發電的方法,蒸汽是由燃燒諸如木材廢料、農業廢料和牲畜廢料得來的熱量所產生。蒸汽轉動渦輪機,然後渦輪機驅動發電機發電。使用這種方法重要的是確保生物質材料的穩定供應,並在這些材料中保持水分含量均勻分布。混合燃燒發電方法依賴於生物質燃料和煤來提供穩定的電流。當生物質燃料不足以為工廠供電時就加入煤。在氣化發電方法中,加熱生物質燃料以提取可燃氣體,可燃氣體被淨化後,可為燃氣發動機或燃氣渦輪機提供動力來發電。

控制和測量技術

全廠系統和儀器儀表

信息

  • 操作支持
  • 操作培訓
  • 工廠資產管理

控制

  • 綜合監測和控制
  • 安全儀表

測量

  • 流量
  • 壓力
  • 液位
  • 溫度
  • pH
  • 電導率
處理方式
燃料卸載 鍋爐 渦輪
  • 燃料卸載
  • 混合燃燒控制
  • 比例分配控制
  • 燃料量測量
  • 蒸汽壓力控制
  • 燃燒控制
  • 助燃空氣控制
  • 爐膛通風控制
  • 給水控制
  • 蒸汽溫度控制
  • 吹灰器控制
  • 煙氣O2測量
  • 主渦輪控制
  • 冷凝器液位控制
  • 除氧器液位控制
  • 給水控制
  • 除鹽劑控制
煙氣處理
  • 除塵器入口溫度控制
  • 煙氣測量(NOX,SO2,CO,CO2,O2,灰塵)

 

 

 

 

參考

摘要:
  • Yokogawa's CENTUM CS 3000 DCS Monitors and Controls Operations at Poultry Litter-to-energy Plant
  • The boiler and turbine startup procedures reduces operator workload and helps to ensure a smooth and safe startup
摘要:
  • Thai SPP uses CENTUM CS 3000 to improve efficiency of Biomass Power Plant
  • The burning of the ground rice husks in the boiler's furnace chamber is a complex process that must be carefully controlled
摘要:
  • Complex starting up and shutting down operations of a biomass power plant were automated with CENTUM VP.
  • Operator errors and interventions were eliminated in all critical processes.
     
摘要:

The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.

摘要:

In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action. 

摘要:

This white paper provides an overview of how Yokogawa believes its customers can best prepare for and position themselves to benefit from IIoT-enabled technology and solutions and digitalization in general to emerge as the successful connected industrial enterprises of the future.

摘要:

Yokogawa’s industrial automation (IA) product and service offerings, industry domain knowledge, and VigilantPlant approach – which emphasizes safe, secure, and uninterrupted operations -- provide a solid foundation for an Industrial Internet of Things that specifically addresses the requirements of process automation, particularly for the OT side of the equation. To be able to provide an equally solid foundation for the IT side, Yokogawa is partnering with Cisco Systems and other industry leaders.

摘要:

Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

摘要:

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

摘要:

In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.

摘要:

Recently, manufacturing industries are trying to slash the total cost of ownership (TCO). Batch processes are not exceptions. Until recently, in comparison to continuous processes, batch processes have generally not yet undergone systematization and standardization.

摘要:

As industrial plant systems have increased in scale and their automatic control algorithms advanced, today's operators are required to have more advanced skills and knowledge of theplant systems and to learn the actions to be taken in response to any possible situations including emergencies.

摘要:

The trend of open system architecture is becoming an important issue with distributed control systems (hereinafter abbreviated as DCSs). To meet this demand, the operation and monitoring functions, and the system generation functions of the CENTUM CS 3000 system are designed to support Windows NT and OLE for Process Control (OPC).

摘要:

As more fieldbus devices are made practicable, demand is increasing for a distributed control system (DCS) which integrates fieldbus devices in its engineering, operation, and monitoring environments. Conventionally, control has been implemented by the dual-redundant CPUs and control bus within a DCS; however, sufficient reliability must be ensured even when it is distributed over field networks.

摘要:

The recent increase of devices enabled for a field network such as the FOUNDATION™ Fieldbus is phenomenal. This has been amplifying a requirement for distributed control systems (DCSs) to be capable of constituting a more pliant and efficient production control system by means of flexible connections to field networks in addition to traditional 4 to 20 mA signals.

摘要:

The environment surrounding process control systems has changed dramatically as the performance of personal computers improves and the Windows operating system advances, there has been a move towards the trend of open architecture. As we are already aware, in addition to the traditional high reliability level and the unique operability there has been an increase in demand for the interoperability of human- machine interfaces (HMI), which are responsible for the operation and monitoring of our distributed control system (DCS).

摘要:

Drastic changes in the economy of manufacturing industries, has led to increasing demand for plant operations to reduce personnel, improve efficiency, and increase the operation rate of facilities. On the other hand, for plants to operate safely, improvements in reliability and operational safety cannot be neglected.

摘要:

In this day and age, just simply buying a personal computer, taking it home and turning it on will enable you to be taken to the world of Internet. In such an era, communication connection capability and prospects is increasing in importance. DCSs are no exception for concern.

摘要:

The manuals of control systems such as a DCS provide a vast amount of information depending on their multi-functionality and functional integration. A conventional large-scale control system our company offers comes with more than 10,000 pages of paper documents.

摘要:

Yokogawa Electric has been using Pair & Spare method as a reliability-enhancing technology for its line of distributed control systems (DCS) since the release of the CENTUM CS in 1993. As a result, the system has achieved an availability factor of seven 9's (99.99999%) for the record of operation to date.

摘要:

Improved plant operation efficiency and reduced maintenance costs based on appropriate predictive maintenance are the common objectives that need to be achieved in every manufacturing domain. Exaquantum is positioned above the Process Control System (PCS) layer and gathers and stores huge volumes of process and laboratory data over long terms.

橫河技報
摘要:

Environmental friendliness (E) must be assessed in today's product design in addition to the conventional design considerations of quality (Q), cost (C), and lead time (D). Hence, the product design system must be urgently restructured in order to minimize the environmental impact of a product throughout its life-cycle from purchase of the materials and parts, through manufacturing and distribution, to use and disposal.

摘要:

As a company that has strong relationship with nature and provides products using nature's blessings, Mercian Corporation is committed to the environment. Its environmental philosophy is "Mercian thanks nature's blessings and capability that sustain life, and seeks to balance environmental preservation with creating an affluent society."

摘要:

As for a controller used in a distributed control system (DCS) shown in Figure 1, covering as many applications as possible with a single controller will bring cost reduction effects such as easy engineering and a small controller installation area. Therefore, the controller is required to process large amounts of data more quickly.

摘要:

Global market pressures are causing businesses world wide to strive to lower manufacturing costs and to become more agile companies in order to quickly respond to changes in market demands and to fend off competitive threats. Yokogawa's customers in all industries and markets are responding to this pressure by working to more closely integrate their plant manufacturing systems with their enterprise wide business systems in a seamless manner.

摘要:

Recently, standardization of procedural automation of manual operations has been promoted mainly by the International Society of Automation (ISA), and the functional requirements necessary for automation are being studied by the ISA106 committee in the US.

摘要:

For a coal fired power generation plant (hereafter referred to as "BTG facilities," in which "BTG" stands for boiler, steam turbine, and generator) supplying power to a large-scale production plant, the CO2 emissions from such facilities are a critical issue today.

摘要:

Due to emerging competitors from the rapidly growing countries such as India and China and the global economic downturn triggered by the Lehman shock, many companies in the process industries are struggling to survive the severe global competition.

影片

摘要:

How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.

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