終端

終端(或大型倉庫)是指石油或化學產品透過跨國管道或海運船隻接收並儲存在儲油場中的儲存設施。這些產品再由卡俥,駁船,鐵路罐俥(或貨俥)以及類似的方法重新分配。橫河已經積累了超過二十年的經驗,針對終端的自動化發布了一攬子解決方案及終端物流套件。

客戶面臨的挑戰

在終端進行人工操作,例如人工裝載/卸載和手工記錄提單和材料單,不僅耗時,而且可能導致因人為錯誤造成傷害及發生不可避免的費用。因此,具有有限過程自動化解決方案的終端缺乏安全性和效率,並且可能無法按時交付產品或滿足最低要求規格。。

我們的解決方案

橫河的終端自動化解決方案,終端物流套件包括3級解決方案(生產/ MES層)和2級解決方案(控制層)。可以滿足油、氣、液化天然氣,液化石油氣,化工和石化等行業終端用戶的要求,不需要大量的定制化工作。

該解決方案的控制系統在終端處理產品的裝卸。它的功能包括所有優秀的終端操作所必需的監視和控制功能。控制屬性的定義可以從MES下載到控制器中執行。然後,該控制器輕鬆有效地執行運動控制功能,並監測轉移的數量以確保精確控制,同時根據需要對意外操作或設備故障發出警報。

可以選擇控制平台以滿足用戶多樣化的需求。例如,用於卡俥裝載的相對小的終端將使用PLC(FA-M3),而較大的終端將使用RTU(STARDOM)或DCS(CENTUM VP)。

終端解決方案自動化的功能示例:

  • 交通控制功能
  • 船舶、貨俥及貨俥裝載的批量和順序
  • 添加劑控制
  • 在線混合控制
  • 儲罐到儲罐的轉移控制等

 

 

 

客戶面臨的挑戰

為了最大限度地提高碼頭的整體運行效率,一個好的碼頭其控制系統對於提高裝載速度是必不可少的。然而,還需要將終端控制系統與終端的制造執行系統(MES)集成,以保證整個終端的訊息無縫和平滑地流動,從而實現整體操作的卓越性。

我們的解決方案

終端物流套件是橫河真正的3級(生產/MES層)終端自動化解決方案。除了用於材料轉移、路徑生成、碼頭/海灣調度、生產調度和其他後勤操作等獨立模組的集成之外,它還與上部ERP層和下部控制系統有直接聯系。它應對了更快和更高效地交付產品的挑戰。它還為變更提供了靈活性,提高了安全性,減少了管理工作,增強了操作的可視化,並改善了流量管理,從而幫助操作員做出準確的決策

點擊看大圖

 

客戶面臨的挑戰

安全是終端利益相關者首要的關注點和任務,因為從長遠來看,安全是確保終端運營可用性和盈利能力的最關鍵因素。

 我們的解決方案

  ProSafe-RS是橫河推出的IEC61508和ANSI / ISA 84兼容的安全系統。包括終端,它已經用於包括終端在內的1500多個專案,囊括從大規模整合製程自動化項目到小型專案的獨立系統。通過監控由現場傳感器,安全閥和最終控制元件組成的安全迴路,橫河的的ProSafe-RS解決方案可以幫助客戶在終端實現真正的安全。

橫河的高級操作圖形(AOG)解決方案是基於人因工程學和知識工程的過程控制站(PCS)製圖的增強型再設計.AOG通過人機工程學設計提供直觀的情境感知,例如基於操作程序和環境進行顏色選擇和佈局。  

 

橫河中端自動化業有近120個專案經驗

橫河在自動化碼頭/倉庫方面已經積累了多年的經驗,並且可以基於已實證的技術及其積累的所有終端的技術訣竅提供從概念到調試的解決方案。

橫河的終端物流套件應對了諸如縮短產品交付時間,提高裝載效率,適應製造製程的變化,提高安全性,提高管理效率,降低人工成本,集成數據系統,可視化操作和管理交通等挑戰。

摘要:
  • World's largest LNG terminal relies on CENTUM to maximize safety and reliability.
  • It is very important for KOGAS to be able to adjust flexibly to shifts in demand in the gas that it supplies to power plants, industrial companies, and residences.
摘要:
  • DCS, SIS, PRM with FOUNDATION fieldbus and OTS Installed in Thailand First LNG Terminal.
  • Alarms are issued before any device fails completely, enabling predictive maintenance that reduces maintenance costs throughout the facility lifecycle.
摘要:
  • Yokogawa provides CENTUM CS 3000 and ProSafe-RS for the largest LNG terminal in Europe.
  • Yokogawa's OmegaLand plant operator training simulator (OTS) helps to reduce costs, optimize LNG terminal processes.
摘要:
  • World's first offshore regasification terminal relies on Yokogawa ICSS (CENTUM CS 3000, ProSafe-RS).
  • LNG carrier scheduling, unloading, tank storage, and vaporizing are all procedure based operations.
摘要:
  • Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
摘要:

Universal Terminal (S) Pte Ltd, one of the largest independent petroleum products storage terminals in the Asia Pacific, has been built on Singapore's Jurong Island at a cost of S$750 million.

摘要:
  • All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
  • MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
摘要:
  • Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
  • Redundant architecture optimally designed for requirements of entire plant
  • General-purpose communications network used for control bus
  • Integrated operation environment through web-based human-machine interface (HMI)
摘要:
  • The work was based on a preceisely formulated roadmap with detailed checklists for every control cabinet, process station, and network component.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
摘要:

As the demand for food is increasing worldwide, fertilizers are playing an essential role in improving agricultural productivity. OCI Nitrogen (hereinafter OCI) is a leading producer of mineral fertilizers and the world's largest producer of melamine, which is used to make adhesives and resins for a wide range of applications, such as furniture panels, laminate flooring, coatings, paints, and plastics.

摘要:

July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

摘要:

The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.

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