终端

终端(或大型仓库)是指石油或化学产品通过跨国管道或海运船只接收并储存在储油场中的储存设施。这些产品再由卡车、驳船、铁路罐车(或货车)以及类似的方法重新分配。横河已经积累了超过二十年的经验,针对终端的自动化发布了一揽子解决方案及终端物流套件。

客户面临的挑战

在终端进行人工操作,例如人工装载/卸载和手工记录提单和材料单,不仅耗时,而且可能导致因人为错误造成伤害及发生不可避免的费用。因此,具有有限过程自动化解决方案的终端缺乏安全性和效率,并且可能无法按时交付产品或满足最低要求规格。

我们的解决方案

横河的终端自动化解决方案,终端物流套件包括3级解决方案(生产/MES层)和2级解决方案(控制层)。可以满足油、气、液化天然气、液化石油气、化工和石化等行业终端用户的要求,不需要大量的定制化工作。

该解决方案的控制系统在终端处理产品的装卸。它的功能包括所有优秀的终端操作所必需的监视和控制功能。控制属性的定义可以从MES下载到控制器中执行。然后,该控制器轻松有效地执行运动控制功能,并监测转移的数量以确保精确控制,同时根据需要对意外操作或设备故障发出警报。

可以选择控制平台以满足用户多样化的需求。例如,用于卡车装载的相对小的终端将使用PLC(FA-M3),而较大的终端将使用RTU(STARDOM)或DCS(CENTUM VP)。

终端解决方案自动化的功能示例:

  • 交通控制功能
  • 船舶、货车及货车装载的批量和顺序
  • 添加剂控制
  • 在线混合控制
  • 储罐到储罐的转移控制等

 

 

 

客户面临的挑战

为了最大限度地提高码头的整体运行效率,一个好的码头其控制系统对于提高装载速度是必不可少的。然而,还需要将终端控制系统与终端的制造执行系统(MES)集成,以保证整个终端的信息无缝和平滑地流动,从而实现整体操作的卓越性。

我们的解决方案

终端物流套件是横河真正的3级(生产/MES层)终端自动化解决方案。除了用于材料转移、路径生成、码头/海湾调度、生产调度和其他后勤操作等独立模块的集成之外,它还与上部ERP层和下部控制系统有直接联系。它应对了更快和更高效地交付产品的挑战。它还为变更提供了灵活性,提高了安全性,减少了管理工作,增强了操作的可视化,并改善了流量管理,从而帮助操作员做出准确的决策

点击看大图

 

客户面临的挑战

安全是终端利益相关者首要的关注点和任务,因为从长远来看,安全是确保终端运营可用性和盈利能力的最关键因素。

 我们的解决方案

ProSafe-RS是横河推出的IEC61508和ANSI/ISA 84兼容的安全系统。包括终端,它已经用于包括终端在内的1500多个项目,囊括从大规模集成过程自动化项目到小型项目的独立系统。通过监控由现场传感器、安全阀和最终控制元件组成的安全回路,横河的ProSafe-RS解决方案可以帮助客户在终端实现真正的安全。

横河的高级操作图形(AOG)解决方案是基于人因工程学和知识工程的过程控制站(PCS)制图的增强型再设计。AOG通过人机工程学设计提供直观的情境感知,例如基于操作程序和环境进行颜色选择和布局。

 

横河在终端自动化行业有近120个项目经验

横河在自动化码头/仓库方面已经积累了多年的经验,并且可以基于已实证的技术及其积累的所有终端的技术诀窍提供从概念到调试的解决方案。

横河的终端物流套件应对了诸如缩短产品交付时间,提高装载效率,适应制造过程的变化,提高安全性,提高管理效率,降低人工成本,集成数据系统,可视化操作和管理交通等挑战。

概述:
  • World's largest LNG terminal relies on CENTUM to maximize safety and reliability.
  • It is very important for KOGAS to be able to adjust flexibly to shifts in demand in the gas that it supplies to power plants, industrial companies, and residences.
概述:
  • DCS, SIS, PRM with FOUNDATION fieldbus and OTS Installed in Thailand First LNG Terminal.
  • Alarms are issued before any device fails completely, enabling predictive maintenance that reduces maintenance costs throughout the facility lifecycle.
概述:
  • Yokogawa provides CENTUM CS 3000 and ProSafe-RS for the largest LNG terminal in Europe.
  • Yokogawa's OmegaLand plant operator training simulator (OTS) helps to reduce costs, optimize LNG terminal processes.
概述:
  • World's first offshore regasification terminal relies on Yokogawa ICSS (CENTUM CS 3000, ProSafe-RS).
  • LNG carrier scheduling, unloading, tank storage, and vaporizing are all procedure based operations.
概述:
  • Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
概述:

Universal Terminal (S) Pte Ltd, one of the largest independent petroleum products storage terminals in the Asia Pacific, has been built on Singapore's Jurong Island at a cost of S$750 million.

概述:
  • All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
  • MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
概述:
  • Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
  • Redundant architecture optimally designed for requirements of entire plant
  • General-purpose communications network used for control bus
  • Integrated operation environment through web-based human-machine interface (HMI)
概述:
  • The work was based on a preceisely formulated roadmap with detailed checklists for every control cabinet, process station, and network component.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
概述:

As the demand for food is increasing worldwide, fertilizers are playing an essential role in improving agricultural productivity. OCI Nitrogen (hereinafter OCI) is a leading producer of mineral fertilizers and the world's largest producer of melamine, which is used to make adhesives and resins for a wide range of applications, such as furniture panels, laminate flooring, coatings, paints, and plastics.

概述:

July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

概述:

The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.

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