基础化工

无论是生产石化产品、无机物还是中间产品,您都面临着成本和利润率的压力,除了及时有效地方式交付产品,同时保持安全和合规的运营。此外,您必须应对原料和能源价格的波动,并为市场提供性价比最高的产品组合。

横河电机长期服务于全球大宗化工市场,得到大家的广泛认可。通过我们的产品、解决方案和行业专业知识,横河了解您的市场和生产需求,并将与您合作,在您的工厂生命周期中提供可靠、经济的解决方案。

 

挑战

客户面临的挑战

化学工业专业化程度很高,化工厂生产中从原料产生的中间产品,被其他工厂用生产更高级的产品。每个化工企业都需要仔细考虑在激烈的市场竞争中如何定位。

我们的解决方案

基础化工的生产通常是一个连续的过程,需要高度可靠和稳定的控制系统。CENTUM VP综合生产控制系统是非常符合要求的解决方案,可根据工艺要求创建舒适的操作环境,并稳定的过程控制提供舒适的驱动环境。Exapilot在线导航工具为操作员提供了强大的支持,能可靠执行很多非常规操作例如车和启动等。

点击看大图

使能技术

生产控制系统:CENTUM VP
统一的综合控制和安全系统(ICSS)数据库简化了工程设计图形、报警窗口和系统状态屏幕,使它们都具有相同的外观和感觉,操作也更加简便。


安全仪表系统:Prosafe-RS
横河提供从固态和硬接线类型到DCS-SIS完全集成类型的完整安全仪表系统的产品线,涵盖化工行业的所有安全完整性等级(SIL 14)。


提高操作效率:Exapilot 
Exapilot是一种在线导航工具,可指导操作员逐步完成工厂操作程序。
使用Exapilot按照规范格式创建标准操作程序(SOP)。通过减少或消除人为错误来提高效率并降低业主总成本。


分析
高度响应分析系统有助于精确测量产品/中间产品特性帮助石化公司满足日趋严格的质量控制和环境法规。


现场仪表
安装和忘记的数字现场仪表可提供稳定、精确的过程测量,安装成本低零维护,并有智能自诊断功能。横河电机将FOUNDATION fieldbus™设备推向市场,除ISA100 11a的无线通信产品之外,还开发了一系列完整的兼容FOUNDATION fieldbus™HARTProfibus协议的仪表。

 

 

 

参考

概述:

ENEOS Materials successfully achieved the world's first long-term autonomous operation of a plant using Yokogawa's AI. FDKPP saves energy and reduces operator workload while maintaining manufacturing quality.

概述:

Caustic soda and hydrochloric acid, produced in electrolyzer plants, are fundamental materials used in varieties of industries; chemicals, pharmaceuticals, petrol-chemicals, pulp and papers, etc. Profit is the result of the effective production with minimized running / maintenance cost. Proper control of the process brings you stabilized quality of products with the vast operational profit.

概述:

If a sensor is not operating, the manufacturer cannot detect moisture in the chlorine and must stop the process. Unfortunately, sensors can deteriorate and deliver inaccurate measurements due to contact with the process.

概述:

Many different types of gases are consumed in industries as varied as chemicals, food & beverages, and medical. These gases are normally delivered in liquid form by trucks and dispensed at the customer site. Although the flow volume of cryogenic liquefied gas is used for billing purposes, it is not easy to accurately measure this because the gas is always at saturation temperatures.

概述:

Storage tanks are used in a variety of industries ranging from holding crude oil to holding feedstock for vinyl chloride monomer (VCM).

概述:

This paper discusses real industrial examples in which the sitewide utilities system of refinery and petrochemical Sites are optimized with a real time, on line, industrially proven software. Experiences gained during more than 20 years of industrial projects deployed worldwide are commented (Refs. 1 to 10 are related to some recent projects). Main project steps are explained and critical details to be taken into account to assure successful use and proper technology transfer are presented. Specific case studies will be discussed in the paper. 

概述:

Big and complex industrial facilities like Refineries and Petrochemicals are becoming increasingly aware that power systems need to be optimally managed because any energy reduction that Operations accomplish in the producing Units could eventually be wasted if the overall power system cost is not properly managed. However, process engineers always attempted to develop some kind of tools, many times spreadsheet based, to improve the way utilities systems were operated. The main drawback of the earlier attempts was the lack of data: engineers spent the whole day at phone or visiting the control rooms to gather information from the Distributed Control System (DCS) data historian, process it at the spreadsheet and produce recommendations that, when ready to be applied, were outdated and not any more applicable. 

概述:

The energy systems, the steps for the implementation of Visual MESA and several features of the model are described in this article, with a focus on the use of the software for the calculation of energy-related KPIs. The EMS implementation project is discussed and the main conclusions relative to the reduction in operating costs are also presented.

概述:

Experiences gained during more than 20 years of industrial projects deployed worldwide are commented. Main project steps are explained and critical details to be taken into account to assure successful use and proper technology transfer are presented. Specific case studies will be discussed in the paper. Open loop vs Closed loop implementation is also presented. 

概述:

Rohm and Haas Company is one of the world's largest manufacturers of specialty materials, including adhesives, sealants, coatings, monomers, electronic materials, inorganic and specialty solutions, and ion exchange resins. Founded in 1909 by two German entrepreneurs, Rohm and Haas has grown to approximately $6 billion in annual revenues.

概述:

This paper shows how to improve distillation operations by focusing on procedure automation. It will review the importance of using procedures in distillation operations and highlights the collaboration work underway between Fractionation Research Inc. (FRI) and Yokogawa Corporation to improve procedural operations.

概述:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

概述:

Migration of a refinery's DCS provided an opportunity to reconfigure and consolidate the control rooms and operational management system.

概述:

July 2011

Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product. 

概述:

September 2008

Yokogawa is helping a large chemicals site in China manage product transfer by road, ship and pipeline.

概述:

The Wyoming Trona Ore Mine and Refinery upgrade from Yokogawa Centum CS3000 to CENTUM VP-R5 involved two domains, 21 RIO and FIO field control stations, 17 operator stations, 6 engineering stations and 8 different plant servers

概述:

CONTROL, January 2013

Standard Automation Methodology Improves Operations and Prevents Incidents by Enabling the Sharing of Best Practices Among Operators.

概述:

ARC believes that by implementing procedural automation, many process plants can minimize variability to help ensure smooth, efficient, and safe state transitions.

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